Hog Slat Inc. Newton Grove, NC USA August 2021 Grow-FlexTM Feed System MODEL 55, 75, 90, & HR Installation & Operator’s Manual Warranty • Installation • Operation Parts List • Maintenance
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Hog Slat Inc. Newton Grove, NC USA August 2021 3 Grow- FlexTM Feed System Table of Contents WARRANTY INFORMATION............................................................................................................................................................4 SAFETY INFORMATION ..................................................................................................................................................................5 SELECTING THE SYSTEM ..............................................................................................................................................................6 SYSTEM COMPARISON CHART, SYSTEM LENGTH SPECIFICATIONS......................................................................................7 PLANNING THE GROW-FLEX SYSTEM .........................................................................................................................................8 TYPICAL SYSTEM INSTALLATIONS - RECOMMENDED & NOT RECOMMENDED LAYOUTS .................................................10 BIN TO BUILDING PLACEMENT CHART ......................................................................................................................................12 INSTALLATION INSTRUCTIONS FOR THE GROW-FLEX FEED DELIVERY SYSTEM ..............................................................13 BIN LOCATION AND COLLAR INFORMATION ............................................................................................................................13 BOOT INSTALLATION ...................................................................................................................................................................13 AUGER TUBE INSTALLATION......................................................................................................................................................14 SUPPORTING THE SYSTEM--INSIDE AND OUTSIDE THE BUILDING.......................................................................................16 OUTLET DROP INSTALLATION....................................................................................................................................................18 CONTROL UNIT AND POWER UNIT INSTALLATION ..................................................................................................................23 FEED SENSOR…………………………………………………………………………………………………………………………….…...27 FEED LEVEL CONTROL INSTALLATION.....................................................................................................................................30 GEAR HEAD SPECIFICATIONS ....................................................................................................................................................35 AUGER INSTALLATION & PRE-TENSIONING PROCEDURE......................................................................................................39 COVER PLATE INSTALLATION ....................................................................................................................................................42 AUGER BRAZING...........................................................................................................................................................................43 RESTRICTOR TUBE ADJUSTMENT .............................................................................................................................................44 TANDEM INSTALLATION (MODEL 55, 75, 90, & HR SYSTEMS) ................................................................................................45 OPERATING RECOMMENDATIONS FOR THE MODEL 55, 75, 90, & HR GROW-FLEX ............................................................46 AUGER RUN-IN PROCEDURE ......................................................................................................................................................47 PARTS LIST FOR MODELS 55, 75, 90, & HR UNLOADERS ........................................................................................................48 BI-DIRECTIONAL TWIN UNLOADER MODEL 75………………………………………………………………………………………...66 TROUBLE-SHOOTINGGUIDE .......................................................................................................................................................68 MAINTENANCE OF THE GROW-FLEX SYSTEM..........................................................................................................................70 REPLACEMENT PARTS LIST………………………………………………………….…………………………………………………....72 GROWERSELECT CONTACT INFORMATION .............................................................................................................................88
Hog Slat Inc. Newton Grove, NC USA August 2021 4 Grow- FlexTM Feed System Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Warranty Extension Coverage The Limited Warranty period is extended for the following products: GrowerSelect Grow-Flex Auger* 10 Years (from the date of installation) *GrowerSelect Grow-Flex Auger applications involving high moisture feed content (exceeding 18%) are subject to a one-year warranty. Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for GrowerSelect products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA August 2021 5 Grow- FlexTM Feed System Safety Information Caution, Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or damaged safety signs. Safety–Alert Symbol This is a safety–alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury. GrowerSelect equipment is designed to be installed and operated as safely as possible...however, hazards do exist. Signal Words Signal words are used in conjunction with the safety–alert symbol to identify the severity of the warning. DANGER ............identifies immediate hazards which WILL result in severe personal injury or death. WARNING ..........identifies hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION ...........identifies hazards or unsafe practices which COULD result in minor personal injury or product or property damage. DANGER WARNING CAUTION WARNING – ROTATING AUGER This decal is placed on the clean-out cover of the GROW-FLEX Auger Control Unit. Severe personal injury will result, if the electrical power is not disconnected, prior to servicing the unit. Use caution when working with the Auger – springing auger may cause personal injury. _______________________________________________________________________________ DANGER – ELECTROCUTION HAZARD Disconnect electrical power before inspecting or servicing equipment unless maintenance instructions specifically states otherwise. Ground all electrical equipment for safety. All electrical wiring must be done by a qualified electrician in accordance with local and national electrical codes. Ground all non-current carrying metal parts to guard against electrical shock. With the exception of motor overload protection, electrical disconnects and over current protection are not supplied with the equipment.
Hog Slat Inc. Newton Grove, NC USA August 2021 6 Grow-FlexTM Feed System Selecting the System GrowerSelect Feed Delivery systems are designed to handle most common livestock and poultry feeds. We cannot guarantee satisfactory operation with all formulations. We suggest that you contact our Technical Service Department concerning the use of new or unusual formulations. GROW-FLEX Auger Feed Delivery Systems are the most versatile feed conveying systems available. Their ease of installation, reliability, low maintenance, and adaptability for many different applications, make them an indispensable part of any livestock feeding system. The GROW-FLEX Auger Feed Delivery System you choose should be based on the following; 1. Particle Size - Feed particles that are too large for the system will cause damage to the particles, excessive power requirements, and plugging of the system. 2. Moisture Content (18% maximum) - The moisture content of the feed, among other factors, determines the amount of buildup that will occur on the auger and auger tubes when conveying feed. Feeds with high moisture content (above 18%) will freeze if exposed to freezing temperatures. This type of feed tends to flow less easily causing higher power requirements. Feeds in High Roughage (HR) applications should not exceed 27% moisture content. The HR system uses a Model 75 Auger inside of a Model 90 Grow-Flex tube in order to allow more clearance between the auger and the wall of the tube. HR is used in applications where moisture of the feed exceeds 18% but not more than 27% and also for larger particle size not to exceed 3/8” x 3/4” (10mm x 20mm). 3. Feed capacities - Each size of GROW-FLEX auger delivers feed at a different rate. These rates should be matched to your feed requirements. An application that requires a large volume of feed to be moved should use a larger (i.e. Model 90 or HR) auger system or possibly two smaller auger (i.e. Model 55 or 75) systems. See page 7 for System Comparison information. 4. Running Time - Size the system so that the maximum operating time is four hours per day (24 hours). If your system operating times exceed four hours per day, contact your distributor or Hog Slat’s Technical Service Department. NOTE: The maximum allowable liquid molasses content for all GROW-FLEX Auger Feed Delivery Systems is 2% . At higher liquid molasses content or at moisture levels above the recommended limits, the auger tubes can become coated. This reduces the carrying capacity of the feed delivery system, causing eventual plugging of the system.
Hog Slat Inc. Newton Grove, NC USA August 2021 7 Grow-FlexTM Feed System System Comparison Chart System Tube Dia. Delivery Rate* Feed Types Max. Part. Size Model 55 2-1/4” (55 mm) 15 lb/min. (7 kg/min.) mash, crumbles 18% moist. content 1/8” x 1/2” (3 mm x 13 mm) Model 55 W/ Extended Pitch Auger 2-1/4” (55 mm) 18 lb/min. (8 kg/min.) mash, crumbles 18% moist. content 1/8” x 1/2” (3 mm x 13 mm) Model 75 3” (75 mm) 50 lb/min. (22 kg/min.) mash, crumbles 18% moist. content 1/8” x 1/2” (3 mm x 13 mm) Model 90 3-1/2” (90 mm) 100 lb/min. (45 kg/min.) mash, pellets, shelled corn18% moist. content 3/16” x 1/2” (5 mm x 13 mm) Model HR 3-1/2” (90 mm) 50 lb/min. (22 kg/min.) high-moisture corn, larger pellets, crumbles, mash 27% moist. content 3/8” x 3/4” (10 mm x 20 mm) *Conveying capacity is based on feed with 40 pounds per cubic feet (640 kg per cubic meter) density. Conveying capacities for all the GROW-FLEX auger systems are determined using 352 RPM Power Units.
Hog Slat Inc. Newton Grove, NC USA August 2021 8 Grow-FlexTM Feed System System Weight & Length Specifications Adequate support must be provided to prevent the tubes from sagging and support the weight of the Control Unit. The auger, tubes, and feed weigh approximately 6 lbs/ft. (9 kg/m). The Control Unit weighs approximately 80 lbs (36 kg.). Line lengths specified allow for two 45 degree elbows in the elevation. Reduce line length by 30’ (9 m) for each additional horizontal 90 degree elbow. For Tandem Systems, raise the horsepower one size over recommendations in the table below or reduce line length by 50’ (15.4 m). Note: If voltage supplied is 208 V, reduce the line lengths by 20%. Horsepower requirements are based on length of the GROW-FLEX Auger System and type of system installed (number of turns, tandem systems, etc). The charts included show maximum line lengths for GROW-FLEX Auger Systems plus maximum lengths for systems using Extension Hoppers. Model 55 Model 90 Motor Maximum Maximum Motor Maximum Maximum H.P. Line Length Extension H.P. Line Length Extension 1/3 150’ (46 M) 185’ (56 M) 1/2 30’ (9 M) 65’ (20 M) 1/2 250’ (76 M) 285’ (87 M) 3/4 90’ (27 M) 125’ (38 M) 1 150’ (46M) 185’ (56M) Model 75 Model HR Motor Maximum Maximum Motor Maximum Maximum H.P. Line Length Extension H.P. Line Length Extension 1/2 80’ (24 M) 125’ (38 M) 1/2 30’ (9 M) 55’ (17 M) 3/4 1 150’ (46 M) 200’ (61M) 185’ (56 M) 245’ (75M) 3/4 1 90’ (27 M) 150’ (46M) 105’ (32 M) 185’ (56M) Planning the GROW-FLEX Auger System See pages 10 & 11 for recommended and non-recommended GROW-FLEX auger installations. When laying out the GROW-FLEX Auger Feed Delivery System, plan the system so that the auger tubes do not interfere with doors, windows, or other equipment. See page 12 for typical Bin-to-Building Placement Chart using various elevations and boots. 1. For the easiest installation and most trouble-free operation, locate the feed bin in a direct line with the GROW-FLEX Auger Feed Delivery System. The layout chart on page 10 provides some points of reference for bin placement according to the height at which the GROW-FLEX Auger tube enters the building. Remember, these are only examples. The layouts can be modified by changing the elbows, the tube sections, and /or the distance from the bin to the building. Locate the bin so that the GROW-FLEX Auger Feed Delivery System does not have to convey feed at an angle of more than 60 degrees from the horizontal to enter the building at the desired height. GrowerSelect considers a 45 degree elevation to be standard (the lower the angle, the more reliable the system).
Hog Slat Inc. Newton Grove, NC USA August 2021 9 Grow-FlexTM Feed System 2. Lay out the system as straight as possible. Avoid extra elbows and curves by locating the feed bin in line with the feeders. One horizontal 90 degree turn is permissible inside the building. 180 degree turns are not recommended under any conditions. If additional turns or elbows are required, use extension hoppers. Remember: one 90 degree elbow requires the same power as 30’ (9.1 m) of straight line. 3. Plan the system so that the auger tubes are directly over the feeders or hoppers to be filled as possible. The drop tubes may be angled up to a maximum of 45 degrees from the vertical if necessary. At angles greater than 45 degrees, bridging in the drop tubes may occur. 4. The control unit must be located over a feeder or hopper that will require as much or more feed than any of the other feeders or hoppers. If frequent filling is desired, mount the drop tube switch or hopper level switch low so that this feeder or hopper will have a low feed level. This causes the feeder to call for feed more often, the system will restart, and the other feeders will be refilled sooner. 5. Do not locate outlet drops on or just before an elbow. Install the drop after the elbow so feed will cushion the auger through the curve. If there is some reason why the outlet drop cannot be moved, it must have some “feed bypass” to cushion the auger through the elbow. 6. Avoid horizontal left-hand turns if possible. The elbow in a left-hand turn is not cushioned by the feed and will wear faster. On systems with a 90 degree horizontal left-hand turn, reduce the stretch to reduce wear. NOTE: A rule of thumb for left-hand turns is to reduce stretch to 1" per 50’ (25 mm per 15.2 m) on initial installation. Increase the stretch if necessary. If an extension hopper is used: A. Locate the hopper so there will not be any outlet drops on the short tube or elbow leading out of the hopper. B. The longer portion of the system with most of the outlet drops should follow the extension hopper. For example: in a 300’ (91.4 m) Model 75 System the distance from the bin to the extension hopper should be 100’ (30.5 m). From the extension hopper to the control unit should be 200’ (61 m) with most outlets placed on the 200’ (61 m) section. Refer to chart on page 8, for power unit requirements. C. NOTE: The lower part of the extension hopper can be turned 90 degrees to the left or right in relation to the top portion of the extension hopper. This allows the extension hopper to replace a horizontal elbow where both might be located in approximately the same position in the system. 7. Remember the following points when installing a Tandem System or Twin Tandem System: A. The Tandem bin arrangement uses one continuous auger. B. The Twin Tandem bin arrangement uses two separate augers and power units. C. Pour one level concrete pad for both bins (in either system). D. Position bins so that legs will not interfere with the GROW-FLEX Auger System (in either system). 8. Use the chart on page 8 to determine maximum line lengths and power unit requirements. 9. The minimum length specification for Grow-Flex auger on outside of building is: 15 feet for a single
Hog Slat Inc. Newton Grove, NC USA August 2021 10 Grow-FlexTM Feed System bin with a 30 degree boot, and 30 feet for a Tandem bin setup. Typical System Installations The GROW-FLEX Auger Delivery Systems may be readily adapted to most feed delivery applications. The systems illustrated on the following pages show the recommended and not recommended layouts of GROW-FLEX Auger installations. These diagrams provide guidelines for laying out your system. Recommended Layouts
Hog Slat Inc. Newton Grove, NC USA August 2021 11 Grow-FlexTM Feed System Not Recommended Layouts
Hog Slat Inc. Newton Grove, NC USA August 2021 12 Grow-FlexTM Feed System Bin-to-Building Placement Chart Use this chart to determine the distance from building to center of bin at the various entrance heights and degrees of elevations listed below. The bin on the left is shown with a 30 degree bin boot (part # HS524). The bin on the right is shown with a straight-out bin boot (part # HS525). Entrance System Model Height Distance from Building to Center of Bin 30 Degree Upper Bin Boot Incoming Feed Line Distance from Building to Center of Bin Straight-Out Upper Bin Boot Incoming Feed Line 30 Degree 45 Degree 60 Degree 30 Degree 45 Degree 60 Degree Model 55, 75, 90, or HR (with 5’ radius elbows) 5’ (1.5 m) 6’ (1.8 m) 7’ (2.1 m) 8’ (2.4 m) 9’ (2.7 m) 10’ (3 m) 11’ (3.3 m) 12’ (3.7 m) 13’ (4 m) 14’ (4.3 m) 15’ (4.6 m) 16’ (4.9 m) 17’ (5.2 m) 18’ (5.5 m) 19’ (5.8 m) 20’ (6.1 m) 9‘ (2.7 m) 11’ (3.4 m) 12.5’ (3.8 m) 14.5’ (4.4 m) 16’ (4.9 m) 17.5’ (5.3 m) 19.5’ (5.9 m) 21’ (6.4 m) 23’ (7 m) 24.5’ (7.5 m) 26.5’ (8.1 m) 28’ (8.5 m) 30’ (9.1 m) 31.5’ (9.6 m) 33.5’ (10.2 m) 35’ (10.7 m) - - - - - - 8.5’ (2.6 m) 9.5’ (2.9 m) 10.5’ (3.2 m) 11.5 (3.5 m) 12.5’ (3.8 m) 13.5’ (4.1 m) 14.5’ (4.4 m) 15.5’ (4.7 m) 16.5’ (5 m) 17.5’ (5.3 m) 18.5’ (5.6 m) 19.5’ (5.9 m) 20.5’ (6.2 m) 21.5’ (6.5 m) 22.5’ (6.8 m) - - - - - - 8’ (2.4 m) 8.5’ (2.6 m) 9’ (2.7 m) 9.5’ (2.9 m) 10 (3 m) 10.5’ (3.2 m) 11.5’ (3.5 m) 12’ (3.7 m) 12.5’ (3.8 m) 13’ (4 m) 13.5’ (4.1 m) 14’ (4.3 m) 14.5’ (4.4 m) 15.5’ (4.7 m) 16’ (4.9 m) 11.5’ (3.5 m) 13.5’ (4.1 m) 15’ (4.6 m) 17’ (5.2 m) 18.5’ (5.6 m) 20’ (6.1 m) 22’ (6.7 m) 23.5’ (7.2 m) 25.5’ (7.8 m) 27’ (8.2 m) 29’ (8.8 m) 30.5’ (9.3 m) 32.5’ (9.9 m) 34’ (10.4 m) 36’ (11 m) 37.5’ (11.4 m) 10’ (3 m) 11’ (3.4 m) 12’ (3.7 m) 13’ (4 m) 14’ (4.3 m) 15’ (4.6 m) 16’ (4.9 m) 17’ (5.2 m) 18’ (5.5 m) 19’ (5.8 m) 20’ (6 m) 21’ (6.4 m) 22’ (6.7 m) 23’ (7 m) 24’ (7.3 m) 25’ (7.6 m) - - - - - - 10‘ (3 m) 11’ (3.4 m) 11.5’ (3.5 m) 12’ (3.7 m) 12.5’ (3.8 m) 13’ (4 m) 13.5’ (4.1 m) 14’ (4.3 m) 15’ (4.6 m) 15.5’ (4.7 m) 16’ (4.9 m) 16.5’ (5 m) 17’ (5.2 m) 17.5’ (5.3 m) 18.5’ (5.6 m) 30 DEGREE BOOT STRAIGHT-OUT BOOT Incoming Feed Line Incoming Feed Line
Hog Slat Inc. Newton Grove, NC USA August 2021 13 Grow-FlexTM Feed System Installation Instructions for the GROW-FLEX Auger Feed Delivery System Install the equipment as specified in this manual. Failure to install as specified may cause damage to the equipment and/or cause personal injury or death. Take special notice of the warnings and safety decals on the equipment and in this manual. Always wear protective clothing and protective glasses when working with the equipment. Discarded materials, equipment, and boxes may be recycled. Recycle according to local and national codes. Unless otherwise specified, the Model 55, 75, 90, & HR Systems are installed similarly. All the systems are available with straight-out or 30 degree upper boots. Bin Location and Collar Information For easiest installation and trouble-free operation, locate the feed bin in a direct line with the GROW-FLEX Auger System. The layout chart provides some points of reference for bin placement according to the height at which the system enters the building. The bin collar is installed during bulk bin assembly. GrowerSelect bins have a welded collar. Bin Adapter Kits are available to modify existing bins so that the welded collar can be used. In addition, most other feed bin manufacturers have a collar available to be used with GrowerSelect GROW-FLEX Auger Feed Delivery Systems. Boot Installation 1. Insert the upper boot into the bin collar opening and turn it to line up with the direction that the auger line will go. The boot must be as far up into the opening as it will go. Use the holes in the ring for drilling guides and drill 11/32" (8.8 mm) holes in the upper rim of the boot. Attach the boot to the Bin Collar using the hardware provided. See Figure 1 for correct use of hardware to attach the boot. IMPORTANT: Failure to install the hardware as shown in Figure 1 may cause breakage of the boot body. Nylon hex nut must be used where shown below. Figure1. Boot Connection (Side View) Boot to Bin Collar Boot to Transfer Plate Key Description 1 5/16-18x3/4” Truss Head Bolt 2 5/16” Nylon Washer 3 5/16-18 Nylon Hex Nut 4 Boot Body 5 Transfer Plate 6 Bin Collar
Hog Slat Inc. Newton Grove, NC USA August 2021 14 Grow-FlexTM Feed System Boot Installation (Continued) 2. Attach the transfer plate to the lower section of upper boot. Use truss head bolts installed from the inside of the plate and place nylon washers under the nylon nuts as shown in Figure 1. 3. Insert the slide into the transfer plate slot so that it is in its operating position before bolting the slide shield in place. Use two hex bolts 5/16-18x3/4" and serrated flange nuts to secure the shield. 4. Bolt the lower boot (unloader) to the transfer plate using four 5/16-18x3/4" hex bolts and serrated flange nuts. Auger Tube Installation The GROW-FLEX Auger Delivery System includes two 45 degree elbows as standard equipment. These elbows are used to make the sloping portion of the auger line at the feed bin, and elsewhere in the system if necessary. If additional elbows are required, they should be ordered separately. Figure 2 shows how the elbow can be cut into shorter sections. 15 Degree Elbow……..16.5” or 419mm 22.5 Degree Elbow…...24.75” or 628mm 30 Degree Elbow……...33” or 838mm 45 Degree Elbow….......49.5” or 1257mm These dimensions are measured along the long, outside curve of the elbow. They do not include the belled end of the elbow in the measurement. Figure 2. Elbow Cutting Guidelines (Side View)
Hog Slat Inc. Newton Grove, NC USA August 2021 15 Grow-FlexTM Feed System 1. Determine where the entrance hole for the auger tube must be located on the building and cut a hole large enough to fit tubing. 2. Place provided seal ring (location #3 in Figure 3) and neoprene seal (location #4) over the straight end of the elbow (item #1 in Figure 3). Insert elbow with straight end into building entrance hole. Secure seals to outside of building with required hardware. Position and cut (if required) the elbow at desired length to ensure that auger inside building will be horizontal. Figure 3. Bin to building elbow and tube layout diagram (Side View) (Single & Quad Unloaders) 3. Model 75, 90, & HR: Slide the belled end of the auger tube item #2 over the outlet end of the unloader. (Recommendation: a short section of auger tube should be cut approximately 12” long and attach the belled end to unloader outlets.) A clamp is provided to secure the auger tube to the unloader. Attach bell end of additional auger tubes or elbow to short section of auger tube as required. Do not connect elbow tubes directly onto unloaders. Model 55: Install a straight section of Model 55 auger tube (approximately 12” long) over the outlet end of the unloader. Do not assemble the belled end of auger tube to the unloader. A clamp is provided to secure the auger tube to the unloader. Attach bell end of additional auger tubes or elbow as required. 4. Place the end of a straight section of tube inside the belled end of the elbow extending from building. Hold the straight section of auger tube so that it touches the elbow on the unloader side. Mark the spot where the tube aligns with the "unloader" elbow and cut the elbow at that point. 5. Place the belled end of the auger tube over the end of the elbow that was just cut, and hold the tube against the top elbow. Cut the auger tube long enough to fit inside the belled end of the elbow in the building. Figure 4 shows the direction the auger is to run in relation to the belled end of the tube. (Note: some installations may only require auger tubes and a single elbow which enters the building.) Key Description 1 Straight section of Auger Tube 2 Belled end of Auger Tube 1 2 DIRECTION OF TRAVEL Figure 4. Proper Auger Tube Connection (Side View)
Hog Slat Inc. Newton Grove, NC USA August 2021 16 Grow-FlexTM Feed System 6. When connecting auger tubes to unloaders inside of building, it is also recommended to cut a short section of auger tube approximately 12” long and attach the belled end of tube to unloader outlets. Do not connect elbow tubes directly onto unloaders. 7. Dry-fit all parts. When satisfied that elbows and tubes fit together smoothly, glue with PVC cement according to the following instructions. The auger tubes and elbows for the GROW-FLEX Auger systems are made of specially formulated PVC tubing. Use the PVC solvent cement to make strong, reliable bonds. FOLLOW DIRECTIONS ON THE CAN FOR SAFE HANDLING OF CEMENT. a. Be sure tube is cut off squarely. Remove burrs from outside and inside the end of the tube. b. Dry fit all parts. Tube should fit inside belled end of next tube to full depth without excess force. c. Clean surfaces to be joined. SURFACES MUST BE FREE OF DIRT OR GREASE! d. Apply a generous coat of cement to both the inside of the belled end and outside of the other tube. Be sure cement covers all of the joint area so there are no bare spots. e. Quickly join the tubes, giving them a twisting motion to bring them into alignment as they are joined. f. Keep pressure on the joint until the PVC cement sets up. 8. ALL TUBE JOINTS EXPOSED TO MOISTURE AND WEATHER MUST BE SEALED OR CAULKED TO WATERPROOF THEM IN ADDITION TO CEMENTING OR CLAMPING THE JOINT! 9. If there is more than 15 feet (4.5 meters) of auger tube between the boot and the building, provide additional support for the tubes so that the boot does not have to carry the weight of the auger. Extra support can be achieved with cables or chains fastened to the bin legs and auger tube. 10. Install the remaining tubes in the system AFTER the outlet holes have been located and cut. The auger tubes should be cemented using PVC cement supplied. NOTE: The tubes can be joined by cutting off the belled ends and fastening tubes together with tube connectors if there is some reason why permanent installation is not desired. (Tube Connectors are not standard equipment and must be ordered separately for this type of installation). Supporting the System-Inside the Building Support the auger tubing with chain and “S” hooks every 5 feet (1.5 m). The system should be restrained from swinging by using chain and “S” hooks to brace the auger tube, every 20 feet (6 m). Horizontal elbows need to be supported in at least two places. Chain, screw hooks, and “S” hooks are supplied as a suspension kit for supporting the equipment. Keep the line as level and straight as possible. If Drop Feeders, Extension Hoppers, Outlet Drops with long angled Drop Tubes, or other loads are imposed on the system, extra support must be added at that point. Power Units require extra support to resist the twisting encountered when the motor starts and stops.
Hog Slat Inc. Newton Grove, NC USA August 2021 17 Grow-FlexTM Feed System Use all of the “ears” on the gearhead as well as the suspension points provided on the HS593 Control Unit Box to support the Power Unit. Adequate chain and “S” hooks are provided with each system to properly support it. Other means of supporting the system are permissible as long as the system receives the correct support and the auger tube is not dented or flattened. Alternative support systems must allow for expansion and contraction of the auger tubes. When the auger tube passes through a sidewall or partition, especially where it enters the building, the opening should be made large enough so the auger tube can be supported without resting on the wall. If the auger tube rests on the wall or partition, the auger tube may flatten out or become kinked causing excessive wear. See Figure 6. Figure 6. Faulty Tube Installations (Side View) Supporting the System Outside the Building Some systems require additional support to avoid sagging auger tubes. This support must be adequate to support the weight of the auger tubes filled with feed. Special attention should be given to avoid excessive pressure from the auger being transferred to boot. Auger tube kinked because the supports are not high enough to keep the weight of the auger tube off the wall. Tube pinched because auger tube is not in line with hole in wall. Auger tube flattens because supports are too far away from each side of wall.
Hog Slat Inc. Newton Grove, NC USA August 2021 18 Grow-FlexTM Feed System HS600 Series Feed Line Drop Adaptors HS655 Model 55 Drop Adaptor HS675 Model 75 Drop Adaptor HS690 Model 90 Drop Adaptor General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Unless otherwise specified, all Feed Delivery Systems (Diameters) are installed similarly. Overview: The GrowerSELECT HS600 Series of Feed Line Drop Adaptors are designed to allow the transfer of Feed from a Feed Line or Feed Delivery System into a gravity Drop Tube at desired location along the Feed Delivery System. Name HS655 HS675 HS690 Outlet Adaptor * * * Cover * * * Shutoff * * * Green Ball HS655-5 HS655-5 HS655-5 Red Ball HS655-6 HS655-6 HS655-6 Rope A/R A/R A/R Clamp HSHC-36 HSHC-52 HSHC-56 * Not Sold Separately A/R - As Received GrowerSELECT Part
Hog Slat Inc. Newton Grove, NC USA August 2021 19 Grow-FlexTM Feed System Installation: 1. Determine the desired location for the Outlet Drop. Drill or cut the desired outlet hole based on system requirement of Standard Outlet or Total Drop-Out Outlet. Reference Figures and Charts below. Model Item 1 Item 2 55 1-1/2” Dia. (38 mm) 3” (76 mm) 75 2 1/2” Dia. (63 mm) 5” (127 mm) 90 3” Dia. (76 mm) 6” (152 mm) 2. Tie an overhand knot in Cord provided located at center of Cord length. Assemble Cord with Knot into retainer pocket of the Shutoff making sure that cord is fully seated in slots.
Hog Slat Inc. Newton Grove, NC USA August 2021 20 Grow-FlexTM Feed System 3. Snap the Shutoff Assembly with Cord on the Fill System Pipe of previously drilled or cut Outlet Hole. 4. Assemble (snap) the Outlet Drop onto the Fill System Pipe under the Shutoff Assembly over the Outlet Hole. Outlet Drop should remain in place. 5. Locate Cords in slots of Outlet Drop. Assemble Cover to top of Outlet Drop over Shutoff Assy.
Hog Slat Inc. Newton Grove, NC USA August 2021 21 Grow-FlexTM Feed System 6. Assemble supplied Clamps on each end of Outlet Assembly to prevent sliding and rotation. Make sure the entire Outlet Drop is centered over the Outlet Hole. Adjust Outlet drop for proper downward orientation and tighten Clamps to hold in place. Note: Make sure that Cords are still in guide slots and move freely prior to tightening Clamps. 7. Determine the appropriate length of Cord needed to ensure greatest ease of actuation. Assemble Indicator Balls on the Cord ends and knot the Cord ends so the Indicator Balls will not pull off. Green Indicator Ball should be assembled to end of Cord closest to retainer pocket of Shutoff or the “Open” position. Check by looking up through the Drop opening. Knot the Cord ends so the Indicator Ball will not pull off. Check for proper function by using Indicator Balls to open and close Outlet Drop.
Hog Slat Inc. Newton Grove, NC USA August 2021 22 Grow-FlexTM Feed System Drop tube part number combinations that make up the telescoping drops. A – Drop Tube Adapter B – Top Tube C – Bottom Tube D – 4” Wire Pins Model A B C D Single Tube 55 HS655 HSDT005 HSDT003 60638 HSDT005 75 HS675 HSDT005 HSDT003 60638 HSDT005 90 HS690 HSDT001 HSDT006 60638 HSDT001 HR HS690 HSDT001 HSDT006 60638 HSDT001 Control Unit ----- HSDT001 HSDT006 60638 HSDT001 Component Part Numbers
Hog Slat Inc. Newton Grove, NC USA August 2021 23 Grow-FlexTM Feed System HS593 Feed Line Control Unit – 240V Single Phase Note: Control Unit is to be wired in accordance with all applicable local and national electrical wiring codes. All wiring sizes and fuse capacities are to be sized according to applicable electrical code specifications or other regulations. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. Always keep safety decals in good condition and replace missing or damaged decals. Overview: The GrowerSELECT HS593 Control Unit is designed for use with a flexible auger feed system where control of an auger drive motor is required. Power to the auger drive motor is done through feed pressure being applied to a diaphragm coupled to an electrical switch internal to the control unit housing. This switch is used to control the auger drive motor by turning off the power when feed is present and turning on the power when feed has been removed from the control unit housing. The sensitivity of the electrical switch is not adjustable. MAXIMUM LOAD RATING: 1 ½ HP @ 230VAC A red indicator light on the side of the switch housing will illuminate when the diaphragm has been pressed (MOTOR OFF) and the switch has been activated. The ON/OFF switch is used to enable or disable the Control Unit. DO NOT USE THIS SWITCH AS DISCONNECTING MEANS FOR SERVICING.
Hog Slat Inc. Newton Grove, NC USA August 2021 24 Grow-FlexTM Feed System HS593 Feed Line Control Unit Replacement Parts REF # PART # DESCRIPTION REF # PART # DESCRIPTION 1 HS590-1 ASSEMBLY HOPPER 7 EL1083 TOGGLE SWITCH BOOT COVER 2 HS590-11 ACCESS GATE 8 EL1079 INDICATOR LAMP, RED, 250V 3 HS591 DROP CONE – CLARIFIED PLASTIC 9 EL1052M SNAP ACTION SWITCH 20A @ 250V 4 HS582 DIAPHRAGM ASSEMBLY 10 EL1072 6 POSITION 18-10 AWG TERMINAL STRIP 5 HS529-45 PLUNGER SEAL 11 HS589-3 GASKET 6 EL1011 TOGGLE SWITCH, DPST, 20A @ 250V, 2HP
Hog Slat Inc. Newton Grove, NC USA August 2021 25 Grow-FlexTM Feed System Direct Drive and Tube Anchor Direct Drive and Tube Anchor Item Description Model 55 Model 75 Model 90 Model HR Direct Drive and Tube Anchor HS536 HS531 HS537 HS540 Direct Driver Assembly ----- *HS531-9 **HS537-9 *HS531-9 1 Weldment- Adapter, Direct Drive HS536-2 HS531-2 HS537-2 HS537-2 2 Weldment- Coupling, Direct Drive ----- HS531-5 HS537-5 HS531-5 3 Clamp, U-Bolt CLAMP225 CLAMP325 CLAMP400 CLAMP400 4 Direct Kit M55 HS539 ----- ----- ----- 5 Clamp, Auger, Direct Drive ----- HS531-8 HS531-8 HS531-8 6 Socket Head Cap Screw 5/16-18 X 1/2 ----- 91251A578 91251A578 91251A578 7 Socket Head Cap Screw 5/16-18 X 1-3/4 ----- 91251A589 ----- 91251A589 7 Socket Head Cap Screw 5/16-18 X 2-1/2 ----- ----- 91251A593 ----- 8 Bolt, Hex, 5/16-18 X 3/4 ZP Steel 60508 60508 60508 60508 9 Washer 5/16 ZP Steel 605800 605800 605800 605800 10 Nut, Hex, 5/16-18 ZP Steel 60571 60571 60571 60571 *HS531-9 includes items 2, 5, 6, & 7. **HS537-9 includes item 2, 5, 6, & 7.
Hog Slat Inc. Newton Grove, NC USA August 2021 26 Grow-FlexTM Feed System Installation: 1. (Figure 1) illustrates a typical installation example of the HS593 control unit. a. Mount tube anchor to one side using (4) 5/16” x ¾” bolts with (4) flat washers. b. Mount auger power drive unit gear box secured with (4) 5/16” x ¾” bolts and (4) flat washers. FIGURE 1 2. The HS593 Control Unit must be hardwired. See (Figure 2) for factory wiring diagram. 3. See (Figure 3) for wiring diagram for external connections. 4. When connecting wire from equipment to terminal strip, remove no more than ¼” of insulation from end of wire. Be sure there are no stray wire strands before inserting wire into terminal strip. Insert wire into terminal ¼” and tighten terminal strip set screw. 5. When using Hopper Level Control Switch, switch should be wired as “Normally Closed” contact. 6. If No Hopper Level Control Switch is to be used, place jumper wire between terminals (5) and (6). 7. Use provided self tapping screws to provide bonding to Control Unit Switch Assembly and other connected equipment. THIS BOX DOES NOT GROUND METAL CONNECTORS! 8. Pilot indentions are provided and located to allow for sufficient clearance for ½” watertight connectors. USE WATERTIGHT NON-METALLIC BOX CONNECTORS ONLY. 9. Care should be taken when drilling pilot holes to prevent damage to wires or other components. FIGURE 2 FIGURE 3
Hog Slat Inc. Newton Grove, NC USA August 2021 27 Grow-FlexTM Feed System HS10 Feed Sensor Specifications: Operating Voltage: 90-250 VAC Frequency: 50-60 Hz Relay Contact Maximum Current Load: 5A Resistive and 2A Inductive (Motors and Relays) Sensitivity: 0-9/16” (Factory Setting is for ¼”) Time Delay Range: 0-4 Hours (Factory Setting is for 30 seconds) Ambient Operating Temperature: -4°F-+158°F Cord: Length= 5’ 18-5 SJTW These instructions are guidelines for new GrowerSelect installation in four (4) wire Sensor control units. In all cases, the OEM (Original Equipment Manufacturer) wiring instructions should be followed if possible. It is in no way to be used to violate or supersede local, state and national wiring codes. All wiring sizes and fuse capacities are to be sized according to national electrical code specifications or other applicable regulations. For the purpose of installation: • NC (Normally Closed) is defined as contacts closed (runs) with power supply connected to sensor and no product in contact with sensor. (Black wires marked #1 & #3) • NO (Normally Open) is defined as contacts open (does not run) with power supply connected to sensor and no product in contact with sensor. (Black wires marked #1 & #4) • COM (Common) is defined as common or supply for sensor circuit used in conjunction with NO or NC leads. (Black Lead #1) • L1 (Line 1) is defined as Line 1 of power supply circuit. (Brown wire) • L2 (Line 2) is defined as Line 2 of power supply circuit. (Blue wire) Mounting: Sensor should be installed consistent with existing sensor mounting in rubber grommet or other suitable mount. Replacement grommets can be purchased at your local Hog Slat retailer. Sensor should be inserted into grommet so that 1/2” minimum of sensor protrudes past grommet into grain/feed area (Figure 1). It should be secured with supplied Nylon cable tie. Do not use hose clamp! For new installations, use HS10-2 mounting kit and position sensor as shown in Figure 1. Figure 1
Hog Slat Inc. Newton Grove, NC USA August 2021 28 Grow-FlexTM Feed System Wiring Instructions Installation in four (4) wire control systems: Installation should be consistent with existing sensor wiring and OEM’s recommendations. Use the chart below to determine correct lead connection point for the HS10 per OEM’s sensor configuration. Note: The Hog Slat, HS10, leads should be connected to the same location as the replaced OEM sensor’s lead per this chart (Figure 2) Lead HS10 Normally Closed (NC) Black 3 Normally Open (NO) Black 4 Normally not used Common Black 1 L1 Brown L2 Blue Figure 2 Note: Any wire(s) not used must be taped (insulated) for protection! Operating Instructions: All settings should be made with Product (Grain or Feed) not in contact with sensor (Sensor is not Activated). Figure 4 Setting Time Delay (Factory setting is 30 seconds) 1. Press Buttons “A” & “B” simultaneously twice (2) until Mode LED is Red 2. Press and Release Button A once for each minute of delay desired 3. Press and Release Button B once for each second of delay desired 4. To exit Time Delay Program Mode, Press Buttons “A” & “B” simultaneously once 5. Red Program Mode LED will go off
Hog Slat Inc. Newton Grove, NC USA August 2021 29 Grow-FlexTM Feed System Setting Sensitivity (Factory setting is 1/4”, for grain) 1. Press Buttons “A” & “B” simultaneously once until Mode LED is Green 2. Press and Release Button A will decrease sensitivity by 1/32” 3. Press and Release Button B will increase sensitivity by 1/32” 4. To exit Time Delay Program Mode, Press Buttons “A” & “B” simultaneously twice (2) 5. Green Program Mode LED will turn Red then go off. Setting Special Functions 1. Reset to Factory setting for Sensitivity and Delay Press Button “A” & “B” simultaneously and hold for 15 seconds until both LEDs turn “yellow.” 2. Show Delay • Press and hold button “A” and then press button “B” twice (2). Mode LED will flash Red once for each minute of delay, flash Green once for each second of delay and flash Yellow once for each hour of delay. (For example: 1 Red flash and 2 Green flashes indicate 1 minute and 2 second delay) 3. Switch Off Delay Press and hold Button “A” and then press Button “B” seven (7) times General Operating Considerations When Product (Feed) is Detected • NC Contacts—Open • NO contacts— Close • Status LED turns Red and stays on until Product is Removed When Product (Feed) is Removed • Time Delay Begins for programmed amount of time • Status LED will flash Red until Delay expires. When Time Delay expires • NC Contacts—Close • NO contacts—Open • Status LED stops flashing and turns Green until Product is Detected When Status LED is Yellow • There is an Error in Sensor
Hog Slat Inc. Newton Grove, NC USA August 2021 30 Grow-FlexTM Feed System HS529 Hopper Level Control Part List · Wiring · Installation Overview: The HS529 Hopper Level Control is a universal control intended to be used with any conveying system that carries free-flowing feed. The control will automatically start or stop the fill system as the feed level pressure against the paddle assembly changes. Controls may be used in more than one hopper to ensure that no hopper runs out of feed before the control unit hopper requires feed. In applications where more than one control unit is used, the Control Units must be wired in Parallel so that any unit can start the system. The HS529 is suitable for use in both Poultry and Hog applications. Poultry Applications Hopper Level Control installed in the end or in last hopper of Delivery System should be installed Low.
Hog Slat Inc. Newton Grove, NC USA August 2021 31 Grow-FlexTM Feed System Hog Applications For the majority of Hog Installations, the Hopper Level Control is installed in the last hopper that is located at the end of the Delivery System. Installation: The HS529 Hopper Level Control should be installed in the last hopper or feeder which is located at the end of the delivery or fill system. The unit should be mounted low in the hopper or feeder so the fill level in the control hopper will be lower than the others. This will cause the fill system to cycle more frequently ensuring a proper feed level in every hopper or feeder. It will also provide a reservoir of feed in the system if another control hopper calls for feed. The feed drop tube should be positioned so that feed is delivered to the center and near the top of the control in front of paddle. Drop tubes and other control units should be positioned high in other hoppers or feeders so that they will fill but not overflow. Important: The HS529 must be mounted vertically to ensure the proper movement of the switch and paddle assembly. HS529 Hopper Level Control Mounted Vertically Determine the desired placement of the Control Unit and drill (2) 9/32” (7.2mm) diameter holes using the Mounting Bracket as a guide to determine hole spacing. Assemble the mounting bracket using the supplier 1/4-20 hex bolts and lock nuts. (For those applications where there is not a suitable vertical surface on the hopper or feeder; the Mounting Bracket should be bent or formed to ensure the Control unit is completely vertical when installed into the Mounting Bracket.) Install the Control Unit into the mounting bracket. Note: The mounting bracket bolted directly to the Control Unit can be shifted between the two sets of screws to achieve the optimum location within the hopper or feeder. The two sets of screws are approximately 2” (50mm) apart.
Hog Slat Inc. Newton Grove, NC USA August 2021 32 Grow-FlexTM Feed System Wiring: IMPORTANT Disconnect all electrical power before attempting installation of this (or any equipment), inspecting or servicing. Ground all electrical equipment in accordance with applicable codes. Do not assume equipment will automatically be grounded due to incidental metal-to-metal contact. ALL electrical wiring must be done by a qualified electrician in accordance with local and national electric codes. The HS529 Hopper Level Control is a single pole, double throw switch connected so that the circuit is normally closed (Motor Runs) when there is no feed present against the paddle. The circuit is open (Motor Stops) when there is feed against the paddle. The HS529 internal switch is rated for 20 amps (Approximately 1 HP). It can be directly connected in series to control a motor with less current requirement than 20 amps. If the motor current is greater than 20 amps, the Control Unit must be connected to a relay/contactor. Wiring for use with GrowerSELECT HS593 Control Unit
Hog Slat Inc. Newton Grove, NC USA August 2021 33 Grow-FlexTM Feed System Switch and Paddle Adjustment: The Hopper Control is set at the factory for Switch Sensitivity and Paddle Position for average feed weight and consistency. It is normal for the installer to make some fine tune adjustments based on actual feed weight and consistency. Important: The External Adjustment Nut is for paddle position only. Switch sensitivity can only be adjusted internally. Paddle Positioning 1. Place Control Unit in a vertical position with NO FEED in front of paddle. 2. Turn external nut CLOCKWISE until switch actuates (clicks). 3. Turn nut back COUNTER-CLOCKWISE until switch de-activates (clicks). 4. Turn nut TWO (2) additional full turns COUNTER-CLOCKWISE. Switch Sensitivity Adjustment: 1. Remove four (4) screws and lid from white control box on Control Unit. 2. Loosen the two (2) #6 slotted, hex washer head screws securing switch bracket inside white box. 3. Slide switch and bracket assembly accordingly: a. RIGHT to make unit Less Sensitive, requiring more feed to actuate b. LEFT to make More Sensitive, requiring less feed to actuate. 4. Re-tighten screws (do not over-tighten and strip) 5. Important: Paddle Position must be re-adjusted whenever switch sensitivity is adjusted.
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