Hog Slat Inc. Newton Grove, NC USA February 2018 Evaporative Cooling System HSCC-5000KIT Evaporative Cooling System Auto-Drain
Hog Slat Inc. Newton Grove, NC USA February 2022 2 Evaporative Cooling System System Calculations In order to properly set up the Auto-Drain OPEN TIME must be properly set. 1. The OPEN TIME needs to be calculated. For GrowerSelect evaporative systems this is simple, the run time is the same as the total length of connected trough. For example a 100 foot system should simply flush for 100 minutes. For GrowerSelect evaporative systems flow rate should be assumed to be 2.0 gal/min and water storage capacity should be assumed to be 2.0 gal/linear foot. The system info chart provided below provides additional lengths and OPEN TIMES for GrowerSelect Evap systems. Please note that each indicator on the run time potentiometer equals 20 minutes! System Info Length of System (ft) Total Water (Gal) Run Time (min) Run Time (Setting) 20 40 20 0 40 80 40 1 60 120 60 2 80 160 80 3 100 200 100 4 120 240 120 5 140 280 140 6 160 320 160 7 180 360 180 8 200 400 200 9
Hog Slat Inc. Newton Grove, NC USA February 2022 3 Evaporative Cooling System 2. The DAYS setting can be determined next. PLEASE NOTE, THE DEFAULT VALUE FOR OPEN TIME IS SETTING 1 (10 DAYS) UNLESS YOU COMPLETE THE FOLLOWING pH EVALUATION DO NOT ADJSUT THIS VALUE! For those concerned with water consumption pH can be monitored to determine a “minimum” flushing schedule. To determine DAYS utilizing pH evaluation follow the procedure below. a. Completely empty system and storage tank and refill with fresh water. b. Measure initial pH, a digital handheld meter is preferred.to test strips. Digital meter DPH-80 can be ordered at your local Hog Slat or Georgia Poultry Store. c. With system operating normally continue to monitor pH every 5 days until pH equals or exceeds 8.5. The number of days elapsed between initial reading and reading equal to or greater than 8.5 is your optimal CYCLE TIME. Please note that each indicator on the DAYS potentiometer equals 5 days! Days Setting Setting 0 1 2 3 4 5 6 7 8 9 Cycle Time (Days) 5 10 15 20 25 30 35 40 45 50 The Diagram below shows the location of OPEN TIME and DAYS potentiometers.
Hog Slat Inc. Newton Grove, NC USA February 2022 4 Evaporative Cooling System Installation Information Before beginning installation turn off water supply and discount pump from power! 1. Open lid to HSCC-5000 and wire HSCC-5001 to the terminal block shown below. The wire should pass through the small liquid tight. Red wire should be located on left terminal and black wire on right terminal as shown below. Ensure the liquid tight is properly sealed around signal wire. 2. Adjust the OPEN TIME to the setting determined earlier. 3. Adjust the DAYS setting ONLF IF THE pH EVALUATION WAS COMPLETED! 4. Install Batteries supplied with kit. 5. While the sun is up test the unit by pressing and releasing the test button. If the photocell is working properly the photo led will illuminate. If the valve is installed and working properly the valve will open and the out led will illuminate. The valve will return to the closed position after a few seconds. IF THE UNITS FAILS TO OPERATE INSPECT CONNNECTIONS OF PHOTOCELL, HSCC5001 AND ALSO CHECK FOR PROPER BATTERY INSTALLATION. 6. Re-install lid and tighten screws
Hog Slat Inc. Newton Grove, NC USA February 2022 5 Evaporative Cooling System 7. Determine location for drain system. For an end fill evaporative system the auto-drain should be located as far from the system fill point as possible. For a system with 2 fills the auto-drain should be installed at a position equal distant from each fill. This layout allows fresh water to replace dirty water as shown in the image below. Avoid installing HSCC-5000 directly under light fixture. HSCC-5000 has a photocell and installing directly under light fixture may cause the unit to operate incorrectly.
Hog Slat Inc. Newton Grove, NC USA February 2022 6 Evaporative Cooling System 8. Once location is identified prepare to install tank fitting. Please note the bulk head should always be located on the trough, roughly 4” from the end of the system. If the system is on concrete the hole should be located 1.25” from the bottom of the trough, if the system is mounted on brackets the tank fitting may be located on the bottom of the trough provided there is a minimum of 12” clearance between the bottom of the trough and the ground. See image below for details about hole location. A 1-1/2” hole saw should be used.
Hog Slat Inc. Newton Grove, NC USA February 2022 7 Evaporative Cooling System To provide the user with the ability to drain water away from a building a hose fitting is provided that can be attached to a ¾” garden hose (sold separately) A ¾” GARDEN HOS SHOULD BE USED, USING SMALLER DIAMETER HOSE MAY REDUCE THE FLOW RATE!. This adapter should ONLY be used when a hose is attached, Additionally a threaded plug is provided should the valve ever need to be removed. Install plumbing components as shown below using Teflon tape on threaded connections. ENSURE MOTORSIZED BALL VALVE IS ORIERNTED WITH ENCLOSURE FACING UP TO ELIMINATE WATER INTRUSION!
Hog Slat Inc. Newton Grove, NC USA February 2022 8 Evaporative Cooling System 9. Install HSCC-5000 onto trough ! THE SCREW MUST BE LOCATED ABOVE THE WATERLINE IN ORDER TO AVOID THE SYSTEM LEAKING! MAXIMUM OF 1” from the top of the Note Orientation of HSCC-5000 in Image below. This is critical to ensuring moisture does not enter the enclosure. Screw should penetrate both trough and trough cover. Please note screw must be removed to remove trough cover! 10.Turn water back on and reconnect power to the pump. This completes installation
Hog Slat Inc. Newton Grove, NC USA February 2022 9 Evaporative Cooling System Winterization and Operation When the Evap system is winterized for the season the batteries should be removed. Failure to do so may result in corrosion and damage to the unit. If desired the entire unit along with valve can be removed and stored during the winter During operation in addition to testing the valve and photocell, depressing the test button and releasing will result in the out led will turn on and off for a number that represents the number of days since last flush. TO ENSURE PROPER OPERATION BATTERIES SHOULD BE REPLACED AT THE BEGINNING OF EVERY COOLING SEASON!
Hog Slat Inc. Newton Grove, NC USA February 2022 10 Evaporative Cooling System Replacement Parts List Part Number Description HSCC-5000 Auto-Drain, Cool Cell Complete Unit HSCC-5000-3 Battery holder, AAx8 HSCC-5000 HSCC-5000-6 Sensor, Photo Eye HSCC-5000 HSCC-5001 Valve, Motorized 3/4" SS Full Port, DC TF34NB Bulkhead Fitting 3/4"FPT For 1-1/2" Hole Nylon 384001 Nipple PVC 3/4" X 3/4" Close Threaded 60167 Adapter Coupling 3/4" MGHT x 3/4" MPT Brass 60381 Plug Pvc 3/4'' (SCH 40)
Hog Slat Inc. Newton Grove, NC USA February 2022 11 Evaporative Cooling System Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Warranty Extension Coverage The Limited Warranty period is extended for the following products: Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for Hog Slat products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA February 2022 12 Evaporative Cooling System This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2022 by Hog Slat, Inc. Part Number: HSMANUAL-266 Rev A4 Market - Hog & Poultry Product Group: Grower Select
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