Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 1 GROW-DISK™ Feed System HSCD200 Chain Disk Control INSTALLATION and OPERATOR MANUAL (Includes Spanish Translation)
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 2 GROW-DISK™ Feed System Table of Contents OVERVIEW / FEATURES 3 TECHNICAL SPECIFICATIONS 3 GENERAL INSTALLATION NOTES 4 SAFETY INSTRUCTIONS 4 MOUNTING CONTROLLER ON THE WALL 5 ELECTRICAL CONNECTIONS 6 CONNECTING TO AUGER CONTROL UNIT 9 CLEANING AND MAINTENANCE 10 SCREENS AND OPERATION 10 HOME SCREEN 10 MENU SCREEN 11 OPERATION MODE 11 SYSTEM 13 HISTORY 15 SETTINGS 16 TIMED FEEDING 19 OPERATION – STARTING SYSTEM 20 SYSTEM FAULTS 21 ON BOARD TEST PANEL (CALIBRATION) 22 IMPORTING/EXPORTING DATA 23 ERROR – SYSTEM REBOOT REQUIRED 23 BATTERY BACK UP 24 SOFTWARE UPDATE 24 REPLACEMENT PARTS 24 CONTROLLER PARAMETER VALUES/RECORD USER SETTINGS 25-28 OPERATION SEQUENCE EXAMPLES 29-30
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 3 GROW-DISK™ Feed System 1. OVERVIEW: The HSCD200 Chain Disk Controller is designed to operate a chain disk feeding system controlling the chain disk drive motor, auger motor and feed drop mechanism. The controller touchscreen menus make it easy to setup, operate and review status and run-time history. Versatile operation modes allow the controller to operate in many different farm applications requiring continuous or timed scheduled feeding along with dump control outputs. On-screen information aids in set-up while a convenient data port allows for quick importing and exporting of settings as well as export of run-time history. FEATURES 7” Full color touchscreen display on the front panel allows for monitoring controller status at a glance. Icon menu for easy program navigation. Daily feed cycle times, cycle count, and faults are stored for up to 60 days. Continuous or up to four Timed Feeding schedules up to 12 cycles/day. Feed now option in Timed Feeding mode. Manual or automatic operation Chain disk motor output control Auger motor output control Feed dump option Feed dump mechanism can be configured for actuator or electric valve operation Alarm output Trouble light output Chain disk motor overload protection Proximity switch (Feed Sensor) feedback for when system is full Security switch option for feed dump ensures mechanism is closed to prevent feed spill Maximum run-time monitored Chain disk system monitored for faults Data port allows user to save/import and export parameter settings and history 2. TECHNICAL SPECIFICATIONS: ELECTRICAL RATING: Power: 220/240VAC 50/60Hz, single phase. 13 Amps Supply Field Wiring: COPPER CONDUCTORS ONLY Control Fuse: 1A Fast Acting, 250V Outputs: Chain Disk Motor Contactor: 2HP @ 240VAC MAX. FLA 13A MAX. LRA 240A Auger Motor: 1HP @ 240VAC / 0.5HP @ 120VAC MAX. Recommended to use external contactor to protect controller Alarm dry contact: 24VAC/DC, 2A MAX. Trouble Light: 500W @ 120/240VAC Actuator / Electric Valve: 120/240VAC, 5A MAX.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 4 GROW-DISK™ Feed System Inputs: Toggle/Door Switch: 2 Amp Max Load Prox./Feed Switch: 2 Amp Max Load Chain Disk Safety Switch: 2 Amp Max Load Actuator Security Switch: 2 Amp Max Load Operating conditions: 0 to 40°C (32-104°F), 0-95% RH, non-condensing. Indoor use only. Storage temperature: -20 to 50°C (-4 to 120°F) Altitude: Up to 2000 m (6560 ft) Enclosure: INDOOR USE ONLY 3. GENERAL INSTALLATION NOTES: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Note: Chain Disk Controller is to be wired in accordance with all applicable local and national electrical wiring codes. All wiring sizes and fuse capacities are to be sized according to applicable electrical code specifications or other regulations. 4. SAFETY INSTRUCTIONS: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. Always keep safety decals in good condition and replace missing or damaged decals. Pay Attention. Take the time to read and understand this as it may save you time later. Recommended operating temperature range is between 0° C and 40°C (32104°F). The control must be placed in a temperature controlled environment. It must NOT be located outside or in an area where the temperature may go
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 5 GROW-DISK™ Feed System outside the recommended range. Heating or air-conditioning may be required to ensure this condition is met. FOR INDOOR USE ONLY Danger. Failure to follow these instructions may create an electrical hazard and may cause damage and/or personal injury or death. Do not install the controller in the room with the animals. Do not place control boxes near water lines. Shut off all power to the controller before servicing. A switch or circuit breaker must be included in the installation. Place controller in a suitable and easily reached location. Warning. Failure to follow these instructions will void the warranty and may cause significant damage such as fire or animal loss. Warning: Disconnect power before servicing. Warning: DO NOT PRESSURE WASH. PROTECT UNIT DURING ROOM CLEANING..
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 6 GROW-DISK™ Feed System 5. MOUNTING CONTROLLER ON THE WALL: It is recommended to mount the controller on an interior wall in the service area. The touchscreen should be at eye level. The enclosure measures approximately 12” x 9” x 5” deep. It is recommended to leave a 6” gap on each side of the controller. Open controller front cover by loosening the two screws found on the left side of the cover. Mount controller using (4) #6 screws or equivalent through the four corners as shown. Do not over-tighten as damage to enclosure could occur. 6. ELECTRICAL CONNECTIONS: Warning! All wiring must be done by a certified electrician according to national and local wiring codes. The controller must be permanently connected. Disconnect power before opening the enclosure. All wiring must enter from the BOTTOM of the enclosure. You must NOT drill any holes on the side or the top of the enclosure. Doing so may allow water to enter into the enclosure and cause electrical damage to circuits. Connect conduit through provided holes in bottom of enclosure. Remove liquid tight plugs to gain access. Use the recommended fuse sizes with the appropriate agency approvals. Do NOT use fuses with a higher amp capacity as this will void the warranty and reduce the lifetime of the system. If a load is too high and blows the fuse regularly, use an external contactor with appropriate rating for the load.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 7 GROW-DISK™ Feed System NO user serviceable part inside. Please refer to certified electrician. Refer to the wiring diagram for connections. To gain access to interior of controller, open controller front cover by loosening the two screws found on the left side of the lid. Route all wiring through bottom of the controller enclosure through provided access holes for ½” Trade size fittings. Remove necessary plugs to gain access. LEAVE UNUSED PLUGS IN PLACE, DO NOT LEAVE OPEN HOLE(S) IN ENCLOSURE. USE ONLY NON-RIDGID CONDUIT WITH LIQUID TIGHT CONNECTION. Removable plugs for installation of conduit.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 8 GROW-DISK™ Feed System CONNECTING MAINS SUPPLY AND CHAIN DISK MOTOR: SINGLE PHASE 220/240V, 50/60Hz The Toggle witch does NOT cut the power to the chain disk controller or Chain disk controller or the drive system. Disconnect power before servicing. CONNECTIONS: All connected wire shall be “COPPER CONDUCTORS ONLY” Mains Supply (L1/L2 Power In) and Chain Disk motor – 12 to 4 AWG wire size. Recommended tightening torque 40 in-lb. Circuit breaker – 20A max. Auger Motor shall be on separate breaker. Circuit breaker – 15 A max. 14 to12 AWG wire size. Toggle, Proximity, Chain disk safety and security switches shall be 14 AWG, max length of 300 ft [90M]. Actuator, Alarm and Trouble Light outputs shall be 14 AWG, maximum length of 300ft [90M]
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 9 GROW-DISK™ Feed System When using THREE PHASE chain disk drive motor, use the below diagrams to determine number of times to loop wire through current transformer based upon supply voltage used for chain disk motor. 12 TO 4 AWG WIRE SIZE. USE COPPER CONDUCTORS ONLY L2 L2 L1
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 10 GROW-DISK™ Feed System CONNECTING TO AUGER CONTROLS UNITS (HS693 or HS593): L1 L2
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 11 GROW-DISK™ Feed System 7. CLEANING AND MAINTENANCE : Wipe the controller with a damp cloth. Do not use solvents or highpressure washer to clean the controller. L1 L2
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 12 GROW-DISK™ Feed System 8. SCREENS AND OPERATION: 1. HOME SCREEN – STATUS DISPLAY 1. LANGUAGE: Press to toggle language – Available on “HOME” screen. 2. SYSTEM DATE/TIME 3. MODE: Indicates current mode system is operating. Manual, Continuous or Timed Feeding. 4. STATUS: Indicates current status as controller steps through feeding schedule. Indicates what is happening at that present moment as well as when next feed cycle is to occur. 5. CHAIN DISK: Amp reading of Chain Disk Motor. 6. FEED SENSOR: Status of feed sensor whether “DETECTING FEED” or “NO FEED”. 7. AUGER: Status of AUGER motor. 8. FEED DUMP: Current status and next dump cycle is displayed. 9. LAST RUN-TIME: Total run time of last cycle. 10. MENU Button: Press to access MENU screen. 11. FEED NOW Button: During TIMED FEEDING ONLY. Use this to begin feed cycle immediately. Once cycle is complete, controller will automatically advance to next programmed feed cycle. 2 1 3 4 5 6 7 8 9 10 11
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 13 GROW-DISK™ Feed System 2. MENU SCREEN Menu screen provides buttons to access other screens for a variety of operations. A HOME button is provided to return controller back to the Status Display. OPERATION MODE: Access to Operation Modes, Feed dump control. MENU and HOME buttons return to their respective screen. 1. MANUAL: Select to run in Manual mode. This will allow controller to operate one feed cycle or dump in manual operation. 2. CONTINUOUS FEEDING: Select when feeding continuously on a Feed Delay rather than fixed time of day. 3. TIMED FEEDING: When selected, controller begins Feed Cycle based on time of day programmed into the TIMED FEEDING SCHEDULE screen (accessed from MENU screen) 1 2 3 4 5 6
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 14 GROW-DISK™ Feed System 4. MANUAL DUMP: Appears only when FEED DUMP has been selected. Press button to reveal manual operation screen which allows operator to OPEN and CLOSE Feed dump. 5. MANUAL FEED AUGER: Allows operation of auger only. Enabled only when controller is in MANUAL MODE. Chain disk system does not run when MANUAL FEED AUGER is active. Running of auger in manual mode allows for feed cart filling as example. 6. WASHDOWN CYCLE: Available only when controller is in MANUAL MODE. This function is used when building is being washed. In order to keep interior of corners and pipe dry and not allow feed to cake due to moisture intrusion, the WASHDOWN CYCLE will run the chain disk drive motor only for 15 minutes ON / 15 minutes OFF for 4 hours to help keep corners, pipe and other parts free of accumulated water. FAULTS for chain drive system are still monitored during this cycle. Status of Dump Opening Closing Or Stopped
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 15 GROW-DISK™ Feed System SYSTEM: Access to CLOCK, IMPORT/EXPORT, PASSWORD and FACTORY RESET. 1. IMPORT: With flash drive in place, use this button to import SETTINGS from a flash drive. SETTINGS can be programmed from a single controller then used to populate SETTINGS in other controllers to eliminate the need of programming each controller. 2. EXPORT: With flash drive in place, use this button to export SETTINGS to the flash drive. Data exported is SETTINGS and TIMED feeding schedules. 3. DATE / TIME: To set clock, press the white bar displaying the date/time. Pop up screen shown below will be visible. Values must be entered correctly the first time through (BACK SPACE button is inoperative in this function). If a mistake is made, simply press CANCEL and re-enter. Time is 24 hour format. For 07:00 (7:00AM) or 19:00 (7:00PM) Format example: 2017-09-25 08:10:00 for AM or 2017-09-25 20:10:00 for PM 1 2 5 3 7 4 6
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 16 GROW-DISK™ Feed System 4. 12/24 HR: Sets the time format for the displayed time clock as well as format for the TIMED FEEDING schedule. Press button to change value. Current active format will be displayed. 5. FACTORY RESET: Resets all SETTINGS back to the FACTORY SETTINGS. WARNING – all user parameter settings for system operation and HISTORY will be lost. Second screen allows for final confirmation of reset. Press CONFIRM-FACORY RESET for 3 seconds to reset controller. 6. PASSWORD ENABLE: Current setting is displayed. Press button to turn ON or OFF password protection. Once enabled, any changes to the SETTINGS, SYSTEM or TIMED FEEDING schedule requires password to access. FACTORY set password is 1234. Default password for the controller is 13269 in case password is lost. 7. CHANGE PASSWORD: In order to change password, first press PASSWORD ENABLE. Press CHANGE PASSWORD. New pop-up screen will appear to enter OLD password first, then enter NEW password. To enter NEW password, simply press WHITE bar which will bring up numeric screen to enter password.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 17 GROW-DISK™ Feed System HISTORY: Access to run- time history, number of cycles, chain disk safety faults and max run- time exceeded faults. History dates are entered from top of the list with the most recent date at the top. 1. EXPORT HISTORY: With flash drive inserted, Exports the entire history stored in the controller to the flash drive. File exported is named “HISTORY”. This cannot be changed. File is a .txt file and can be opened using NOTEPAD or imported into a spreadsheet. Columns are arranged the same as they appear on the controller screen but are not titled. Therefore column titles are: DATE , RUN-TIME, # of Cycles Run, # Chain Disk Safety Faults, # Max RUN-TIME Faults. History is stored up to 60 days. Dates after 60 days are rolled off the list. 2. PAGE # : Displays the current history page. Page numbers are 0 to 7. 3. FORWARD – REVERSE arrows: Press the right arrow to move to next highest page. Press the left arrow to back up a page. History log fills in pages from 0 as the most recent to page 7 as the oldest dates. 1 2 3
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 18 GROW-DISK™ Feed System SETTINGS: Press button to access the SETTINGS pages. These settings are for the control of the chain disk system, auger motor, feed sensor, actuator/e-valve and all timer delays necessary to run the system. Proper set-up of the system is essential to prevent common problems such as over-loading, pre-mature cycle completion, or chain and other system component damage. The below information provides not only display functions but also guidelines to each setting and how they should be applied. SETTINGS 1 of 3: 1. MAX AMPS: Default 6.0A - Sets the maximum amp draw of the chain disk motor at which point the auger motor stops delivering feed into the system. Setting is based on chain disk drive motor rated amps. Set value equal to max amp rating of chain disk drive motor found on motor nameplate. 2. MAX AMPS DELAY: Default 04:00 minutes – amount of time the chain disk drive motor is allowed to run equal to or greater than the MAX AMPS value. If time is exceeded, controller faults and stops running. Causes can include feed delivery rate of the auger system is greater than feed delivery rate of the chain system or load of the system when empty is too high indicating other problems causing load not related to the amount of feed in the feed pipe. 3. WINDOW AMPS: Default 1.0A – The amount of amps the chain disk drive motor has to drop before auger motor turns on to deliver feed. The amp reading of the chain disk drive motor has to drop below the value of MAX AMPS – WINDOW AMPS. For example 6.0 – 1.0 = 5.0 therefore the chain disk drive motor amp draw will have to drop below 5.0A before auger comes on or back on. 4. CRITICAL AMPS: Default 8.0A – Amp draw value of the chain disk motor at which point the system is shut down (Fault). This would indicate a problem with the system and this function is in place to protect the drive motor. Works in conjunction with the CRITICAL AMPS DELAY. Set value to approximately 1.33 times the rated motor amps. For example rated amps equal 6.0A, therefore 6.0 x 1.33 = 8 .0 AMPS. 5. CRITICAL AMPS DELAY: Default 00:10 seconds – Maximum time the chain disk drive motor is allowed to operate above the CRITICAL AMPS setting. Risk of damage to the system can occur if this value is increased. Running motor above critical amps will damage the motor and is a strong indicator there is a serious issue with the chain disk system causing excessive load. 1 2 3 4 5 6 7 13 14 Press + or – to increase or decrease value.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 19 GROW-DISK™ Feed System 6. MAX RUN-TIME: Default 01:30:00 – Maximum time the system is allowed to run to limit an out of feed or feed spill condition. If this time is exceeded, controller will fault and stop running. Set timer value to the time is takes to fill the system plus approximately 15 minutes. 7. FEED DELAY: Default 01:00 hr.- Operates in the CONTINUOUS FEED mode only. Sets the time the system is off between feedings. If the feed sensor is located in the chain disk pipe, the FEED DELAY is launched immediately when the feed cycle ends. Once delay time has elapsed, a new feed cycle will begin. If feed sensor is located in the last feed drop, the FEED DELAY is launched after the feed has dropped away from the feed sensor. SETTINGS 2 of 3: 8. FEED SENSOR DELAY: Default 09:30 minutes – During this time the feed sensor is ignored allowing feed to pass by the sensor and eventually empty into feeders. The auger motor is off. Purging the system of feed before bringing in more feed is important to prevent the system from being over-loaded. Time should be set based on the system making one complete loop. Calculate the time by taking total length divided by 122 ft/min. travel speed. Example: 1,000 ft ( total pipe length + 2ft / corner) / 122 ft/min = approx.. 8 minutes. Add another minute or so to ensure system has made a complete loop. 9. AUGER DELAY: Default 10:00 min. - The timers for the FEED SENSOR DELAY and AUGER DELAY start at the same time. During the FEED SENSOR DELAY the auger is OFF. If more delay of the AUGER is required, set the AUGER DELAY to a time greater than the FEED SENSOR DELAY. Using the default values as example, the AUGER DELAY is set to 30 seconds longer than the FEED SENSOR DELAY therefore once the FEED SENSOR DELAY is complete; the auger motor will stay off for 30 seconds longer. If the AUGER DELAY time is set to a value less than the FEED SENSOR DELAY then it will be ignored and the purge time will be equal to the FEED SENSOR DELAY. 10. SHUTDOWN DELAY: Default 00:30 seconds – The amount of time the chain disk system runs after feed has been detected by the feed sensor. During this time, the auger motor is shut off. System is allowed to dump remaining feed in the system to ensure complete fill of drops or feeders plus partially unloads system to reduce the amount of start-up load on the chain disk drive motor during the next feed cycle. 11. DUMP DELAY: Default 01:00 minutes – When FEED DUMP is selected, the dump will open at the programmed open time. When the dump opens, the DUMP DELAY holds the dump open for set period of time to allow full emptying of feed drops. Once time has elapsed, the dump will close. 8 9 10 11 12 14 13
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 20 GROW-DISK™ Feed System 12. ACTUATOR OPEN TIME: Default 00:30 seconds – When ACTUATOR is selected as the feed dump mechanism, the ACTUATOR OPEN TIME is the amount of time the open signal is sent to the actuator. This value can be set to whatever the amount of time needed for the actuator to reach the full open point of the feed drops. The Close time is 2X the Open time to ensure the actuator is fully closed and activating the Security switch if so equipped. 13. ARROW – Press RIGHT arrow to advance to next page. Use LEFT arrow to back up a page. 14. SET-UP HELP: Press this button for an on-screen list of suggestions for controller set-up. SETTINGS 3 OF 3: 1. FEED SENSOR TYPE?: Default N OPEN (Normally Open) Feed sensor is “CLOSED” when detecting feed. N CLOSED (Normally Closed) Feed sensor is “OPEN” when detecting feed. Most installations the feed sensor (proximity switch) type is Normally Open. Therefore when the feed sensor detects feed, the STATUS screen item #6 will indicated FEED DETECTED. 2. F.S. IN LAST DROP?: Default “NO” – Feed Sensor location. Selects whether the Feed Sensor (proximity switch) is in the Last Drop or in the chain disk pipe. If “YES”, the FEED CYCLE DELAY timer will start once feed has dropped away from the face of the sensor. If “NO”, the FEED CYCLE will start immediately after the feed cycle completes. 3. TOGGLE FUNCTION?: Default “STOP” – Defines the function of an external toggle switch that may be used to stop a feed system remotely. WARNING: TOGGLE SWITCH DOES NOT DISCONNECT POWER, DO NOT SERVICE EQUIPMENT USING THE TOGGLE SWITCH AS DISCONNECT. ALWAYS DISCONNECT POWER FROM SOURCE BEFORE SERVICING. If the setting is “STOP”, switching off the TOGGLE SWITCH will stop the current feed cycle. Switch the TOGGLE SWITCH back on will enable the controller but will not restart the feed cycle. If the setting is “CONT.” (Continuous) then the TOGGLE switch acts like a pause switch. When the TOGGLE is off the feed cycle will pause at its current status. Once the TOGGLE is on the feed cycle will resume where it left off. 4. FEED DUMP?: Default “NO” – Defines whether a feed dump mechanism is used or not. If “YES” is selected, the manual operation will be visible in the OPERATION MODE screen. 1 2 3 4 5 6 7 8 9 10
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 21 GROW-DISK™ Feed System 5. FEED DUMP TYPE?: Default “ACTUATOR” – Selects the type of feed dump mechanism being used whether an actuator or electric valve. If ACTUATOR is selected, an OPEN time is required (See Settings 1). If E-VALVE is selected no OPEN time is required as it will open immediately. 6. SECURITY SWITCH?: Default “NO” – Selects whether a security switch is being used to indicate to the controller that the feed dump is closed. If at the beginning of a feed cycle the security switch is not activated, the feed cycle will stop and controller will fault. This is to prevent a feed spill caused by feed dumps being left open. 7. SECURITY SWITCH TYPE?: Default “ N CLOSED” - Defines the contact form of the security switch. N CLOSED (Normally Closed) switch is Open when actuator is in the closed position. N OPEN (Normally Open) switch is Closed when the actuator is in the closed position. 8. CLEAN DUMP? Default “ NO” – Defines whether the Clean dump operation is used. When “YES” selected, then at the beginning of a Feed Cycle the Feed Dump mechanism will open and close 3 times before the feed cycle begins. 9. ARROW – Press this button to go back a page. 10. SET-UP HELP: Press this button for an on-screen list of suggestions for controller set-up. TIMED FEEDING: There are four FEED SCHEDULES that can be programmed. Each schedule has up to 12 feeding times . Use this option to set the time of day to start a feed cycle and the time of day to dump feed if so selected. There are two pages available with 6 cycles per page. 1. SELECT FEED SCHEDULE: Select 1 of 4 “Feed Schedules” by pressing button for desired schedule. The active “Feed Schedule” button will turn green. Each “Feed Schedule” can be programmed for desired number of feed cycles and time of day. Up to 12 feedings per “Feed Schedule” can be programmed. 2. NUMBER OF CYCLES: Defines the number of feed cycles in a 24 hour period. Press the UP/DOWN arrow to adjust value. 3. CYCLE #N START: Time of day for the Feed Cycle to begin. Press the white box showing the time. This will open a new screen to input the time of day as shown below. 1 2 6 4 3 5
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 22 GROW-DISK™ Feed System Using the UP/DOWN arrow beside each number, adjust the HR. and MIN. for the time of day to start the feed cycle. Depending upon 12Hr or 24Hr clock, the time will be shown. Once the hour and minute are complete, press OK. 4. AM/PM: Press the AM/PM Select button to toggle between AM or PM. Be sure to review each entry for correct AM/PM selection as the program defaults to AM after time entry. 5. DUMP: Time of day to activate the Feed Dump. Adjust time and AM/PM the same as Cycle Time. 6. RIGHT ARROW: Advances to TIMED FEEDING SCHEDULE 2 page to enter cycles 7-12 if required. 9. OPERATION – STARTING SYSTEM: After programming the settings is complete, the system is ready. Press any HOME button or Navigate back to the MENU and then press HOME to return to the Status screen. MAKE SURE SYSTEM IS COMPLETE AND READY TO OPERATE BEFORE STARTING UP TO PREVENT DAMAGE OR INJURY. Make sure OPERATION MODE has been selected for Manual, Continuous or Timed Feeding. When the system is not running and in STOPPED mode, the START button will be green. Press the Start button to begin a feed cycle.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 23 GROW-DISK™ Feed System START button will change to gray color while the STOP button will turn red, indicating program is running. Display will update and show status of feed cycle (when the cycle is to start, next dump cycle etc…) To stop the feed cycle regardless of which mode has been selected, press the red STOP button. This will end the cycle and not restart until the START button is pressed. 10.SYSTEM FAULTS: There are six (6) conditions that can result in a fault and stop the controller. When the controller is in “FAULT”, the feed cycle will not restart until the fault is cleared. ALARM output is active as well as the TROUBLE LIGHT output. The HOME page STATUS Line shows the type of fault that has occurred. Press the RED RESET button found at the bottom right of the page to reset and acknowledge the fault once the condition has been corrected. After pressing the RESET button, a new page will appear to acknowledge the type of fault. Press ACKNOWLEDGE button to reset the fault / Alarm.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 24 GROW-DISK™ Feed System 11. ON BOARD TEST PANEL (CALIBRATION SCREEN): During the initial installation of the controller, it may be necessary to test the function of all switches as well as calibrate the amp reading of the chain disk motor. To access this CALIBRATION, go to the SYSTEM menu and press CHANGE PASSWORD. Follow procedure to change password and input 8321 as the new password. This will not overwrite the set password. Once the password change has successfully completed, the CALIBRATION SCREEN will be visible. 1. TOGGLE SWITCH: Icon will be show “YES” if the toggle switch in ON. “NO” if the toggle switch is turn off. 2. PROX SWITCH (Feed Sensor): Since the Proximity switch contact form can be N/O or N/C, the following table will aid in understanding when the Proximity switch is detecting feed. Table shows the Icon that will be displayed under the detecting or not detecting feed. 1 2 3 4 5 6
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 25 GROW-DISK™ Feed System PROX SWITCH TYPE DETECTING FEED NOT DETECTING FEED N OPEN YES NO N CLOSED NO YES 3. CHAIN DISK SAFETY SWITCH: Icon will show “YES” if the safety switch is closed. This will be normal operating condition. Icon will show “NO” if the switch is open or in fault condition. 4. SECURITY SWITCH: Since the security switch contact form can be N/O or N/C, the following table will aid in understanding when the security switch is in the CLOSED position or actuator is resting in the closed position. SECURITY SWITCH TYPE OPEN POSITION CLOSED POSITION N OPEN NO YES N CLOSED YES NO CAUTION!! The factory setting is calibrated to accurately measure the motor current. The following steps are necessary only in the case there is a problem with the chain disk current reading. Motor current should be verified with appropriate measurement equipment. 5. ZERO: Used to set the amp reading on the front STATUS screen to read “0” when there is no amps. With the chain disk motor off, press the ZERO button once. This will reset the amp reading to zero. 6. INPUT CURRENT: With the chain disk motor running, measure the amp draw using a current clamp around one of the supply wires going to the chain disk motor. CAUTION: ELECTRIC SHOCK HAZARD. IT IS RECOMMEND ONLY QUALIFIED PERSONNEL OR ELECTRICIAN PERFORM THIS TASK. While the motor is running amp draw is known, access the CALIBRATION SCREEN PER STEP 12 on page 22. Press INPUT CURRENT and key in the actual measurement taken. This will recalibrate the amp reading to closely match a measured value. 12. IMPORTING AND EXPORTING DATA: To import or export SETTINGS or HISTORY information, access data port by loosening two front door screws and open front door and access data port located on the back of the front door near the top. Insert flash drive provided with controller. An USB style plug icon will appear on the screen. By pressing IMPORT or EXPORT the process of transferring data will begin. Follow onscreen instructions which will allow to acknowledge importing or exporting to the flash drive. Once process is complete, the plug icon will flash. If error occurs during the process, an error screen will appear. If this occurs, remove flash drive and wait 10 seconds and re-insert and restart process. 13. ERROR – SYSTEM REBOOT REQUIRED: In the event of a power surge, power flicker or other event may cause the controller to produce an error. If this occurs, REBOOT SYSTEM will appear in the STATUS line on the HOME screen. Remove power from the controller for approximately 10 seconds and repower controller. This will reset controller. No settings or information will be lost.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 26 GROW-DISK™ Feed System 14. BATTERY BACK UP: Controller has an onboard battery used to retain memory in case of short term or long term power loss. If battery was to need replacing, use only CR2032. 15. SOFTWARE UPDATE: In the event it becomes necessary to update the microprocessor software, it can be updated via the data port. Remove power from the controller. Access the data port located on the back of the front door near the top. Insert flash drive containing software update. Return power to controller. Update should start automatically. Screen visible should show V1.5 with an increasing numeric value beside it indicating the status of the update. Once the update completes the display will indicate to remove the flash drive. In the event the automatic update does not start on power up, remove power and start process once again. Touchscreen display can also be updated. This information contains all of the on-screen information and touch panel configuration. Remove power from the controller. Open front door and locate back of touchscreen. Use the SD card containing software update. Insert card into SD slot location on the touchscreen PCB on the left hand side. Insert SD card until it clicks into place. Restore power to controller. Automatic update will occur. When complete, screen will switch to HOG SLAT LOGO screen. In most cases controller will resume operation from this screen, If not touch screen twice which will advance screen to the HOME screen. UPDATE is complete. Remove power and remove SD card by pushing in the card to release it. 16. REPLACEMENT PARTS: ITEM NUMBER PART NUMBER DESCRIPTION 1 HSCD200-2 CIRCUIT BOARD, MAIN PRE-PROGRAMMED 2 EL1223 PLUGGABLE, THREE POSITION CONNECTOR 5.08mm 3 EL1224 PLUGGABLE, TWO POSITION CONNECTOR 5.08mm 4 EL1225 2 POLE CONTACTOR, 230V COIL 5 HSCD200-3 7” TOUCH SCREEN, PRE-PROGRAMMED 6 HSCD200-1-8 HINGE ASSEMBLY 7 HSCD200-1-6 BOLT, PLASTIC FOR DOOR 8 HSCD200-5 FLASH DRIVE (NOT SHOWN) 9 HSCD200-1-7 GASKET, TOUCH SCREEN 10 HSCD200-1-10 CLEAR COVER, TOUCH SCREEN 11 HSCD200-1-11 LATCH, CLEAR COVER HSCD200-1-10A CLEAR COVER KIT – INCLUDES COVER, HINGES, LATCH AND HARDWARE 12 EL1051 FUSE 1.0 AMP 5 X 20MM FAST ACTING CARTRIDGE (5 PACK) 12
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 27 GROW-DISK™ Feed System 17. CONTROLLER PARAMETER VALUES: Default values at a glance: PARAMETER DEFAULT OPTIONS MIN. MAX. MAX AMPS 6.0 A 5.0A 7.5A WINDOW AMPS 1.0A 0.5A 3.0A CRITICAL AMPS 8.0A 6.0A 12.0A MAX RUN-TIME 01:30:00 00:01:00 04:00:00 FEED DELAY 00:01:00 00:01:00 12:00:00 MAX AMPS DELAY 00:04:00 00:00:30 00:15:00 CRITICAL AMPS DELAY 00:00:10 00:00:01 00:02:00 FEED SENSOR DELAY 00:09:00 00:00:00 00:30:00 AUGER DELAY 00:10:00 00:03:00 00:60:00 SHUTDOWN DELAY 00:00:30 00:00:00 00:10:00 DUMP DELAY 00:01:00 00:00:00 00:60:00 ACTUATOR OPEN TIME 00:0:30 00:00:00 00:05:00 FEED SENSOR TYPE? N OPEN N OPEN/N CLOSED F.S. IN LAST DROP? NO NO / YES TOGGLE FUNCTION? STOP STOP/CONT. FEED DUMP? NO NO / YES FEED DUMP TYPE? ACTUATOR ACTUATOR / E.VALVE SECURITY SWITCH? NO NO / YES SECURITY SWITCH TYPE? N CLOSED N CLOSED / N OPEN CLEAN DUMP? NO NO / YES TIME FORMAT 12 HR 12 HR / 24 HR PASSWORD ENABLE? NO NO / YES TIMED FEEDING # OF CYCLES 1 1 TO 12
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 28 GROW-DISK™ Feed System 18. RECORD OF USER SETTINGS: PARAMETER DEFAULT VALUE ACTUAL FIELD SETTINGS MAX AMPS 6.0 A WINDOW AMPS 1.0 A CRITICAL AMPS 8.0 A MAX RUN-TIME 01:30:00 FEED DELAY 01:00:00 MAX AMPS DELAY 00:04:00 CRITICAL AMP DELAY 00:00:10 FEED SENSOR DELAY 00:09:00 AUGER DELAY 00:10:00 SHUTDOWN DELAY 00:00:30 DUMP DELAY 00:01:00 ACTUATOR OPEN TIME 00:03:00 FEED SENSOR TYPE? N OPEN F.S. IN LAST DROP? NO TOGGLE FUNCTION? STOP FEED DUMP? NO FEED DUMP TYPE? ACTUATOR SECURITY SWITCH ? NO SECURITY SWITCH TYPE? N CLOSED CLEAN DUMP? NO TIME FORMAT 12H PASSWORD ENABLE? NO TIMED FEEDING # OF CYCLES 1
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 29 GROW-DISK™ Feed System RECORD OF USER SETTINGS Feed Schedule 1: Feed Schedule 2: FEED CYCLE # FEED CYCLE START TIMES DUMP CYCLE # DUMP START TIMES 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 FEED CYCLE # FEED CYCLE START TIMES DUMP CYCLE # DUMP START TIMES 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 30 GROW-DISK™ Feed System Feed Schedule 3: Feed Schedule 4: FEED CYCLE # FEED CYCLE START TIMES DUMP CYCLE # DUMP START TIMES 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 FEED CYCLE # FEED CYCLE START TIMES DUMP CYCLE # DUMP START TIMES 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 31 GROW-DISK™ Feed System 19. OPERATIONAL SEQUENCE EXAMPLES:
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 32 GROW-DISK™ Feed System
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 33 GROW-DISK™ Feed System Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for GrowerSelect products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 34 GROW-DISK™ Feed System INTENTIONALLY LEFT BLANK
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 35 GROW-DISK™ Feed System This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2018 by Hog Slat, Inc. Part Number: HSMANUAL-163 HSART-533 Market – Hog
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 36 GROW-DISK™ Feed System HSCD200 Control Cadena de Disco INSTALACIÓN y MANUAL DEL OPERADOR
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 37 GROW-DISK™ Feed System Tabla de Contenido VISIÓN GENERAL / CARACTERÍSTICAS 35 ESPECIFICACIONES TÉCNICAS 35 NOTAS GENERALES DE INSTALACIÓN 36 INSTRUCCIONES DE SEGURIDAD 37 CONTROLADOR DE MONTAJE EN LA PARED 37 CONEXIONES ELÉCTRICAS 38 CONEXIÓN A LA UNIDAD DE CONTROL DEL GUSANO 41 LIMPIEZA Y MANTENIMIENTO 42 PANTALLAS Y FUNCIONAMIENTO 42 PANTALLA DE INICIO 42 PANTALLA DE MENÚ 43 MODO DE OPERACIÓN 43 SISTEMA 45 HISTORIA 47 AJUSTES 48 ALIMENTACIÓN PROGRAMADA 51 OPERACIÓN - SISTEMA DE INICIO 52 FALLAS DEL SISTEMA 53 PANEL DE PRUEBAS INCORPORADO (CALIBRACIÓN) 54 DATOS DE IMPORTACIÓN / EXPORTACIÓN 55 ERROR - REINICIO DEL SISTEMA REQUERIDO 55 BATERÍA DE RESERVA 55 ACTUALIZACIÓN DE PROGRAMA 56 PIEZAS DE REPUESTO 56 VALORES DE PARÁMETROS DEL CONTROLADOR / CONFIGURACIÓN DE GRABACIÓN DEL USUARIO 57-60 EJEMPLOS DE SECUENCIA DE OPERACIÓN 61-62
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 38 GROW-DISK™ Feed System 20. VISIÓN GENERAL: El controlador de cadena de disco HSCD200 está diseñado para operar un sistema de alimentación de cadena de disco que controla el motor de la unidad de cadena de disco, el motor del gusano y el mecanismo de caída de alimentación. Los menús de la pantalla táctil del controlador facilitan la configuración, el funcionamiento y la revisión del estado y del historial de tiempo de ejecución. Los modos de operación versátiles permiten que el controlador opere en muchas aplicaciones agrícolas diferentes que requieren alimentación programada continua o programada junto con salidas de control de descarga. La información en pantalla ayuda en la configuración, mientras que un puerto de datos conveniente permite importar y exportar configuraciones rápidamente, así como exportar el historial de tiempo de ejecución. CARACTERISTICAS La pantalla táctil a color de 7 "en el panel frontal permite controlar el estado del controlador de un vistazo. Menú de iconos para una navegación fácil del programa. Los tiempos de ciclo de alimentación diaria, el conteo cíclico y las fallas se almacenan durante hasta 60 días. Continuo o hasta cuatro programas de Alimentación programada de hasta 12 ciclos / día. Operación manual o automática Control de salida del motor de cadena de disco Control de salida del motor del gusano barrena Opción de descarga de alimentación El mecanismo de descarga de alimentación se puede configurar para el funcionamiento de la válvula eléctrica o del actuador Salida de alarma Salida de luz de falla Protección de sobrecarga del motor de cadena de disco Sensor de proximidad (Sensor de alimentación) aviso para cuando el sistema está lleno La opción del interruptor de seguridad para el vaciado de alimentos asegura que el mecanismo esté cerrado para evitar derrames de alimentos Máximo tiempo de ejecución monitoreado Sistema de cadena de disco monitoreado por fallas El puerto de datos permite al usuario guardar / importar y exportar ajustes de parámetros e historial 21. ESPECIFICACIONES TÉCNICAS: CLASIFICACIÓN ELÉCTRICA: Suministro: 220/240VAC 50/60Hz, Fase sencilla. 13 Amps Cableado de campo de suministro: CONDUCTORES DE COBRE Fusible de control: 1A Fast Acting, 250V Salidas: Contactor de motor de disco de cadena: 2HP @ 240VAC MAX. FLA 13A MAX. LRA 240A Motor de barrena: 1HP @ 240VAC / 0.5HP @ 120VAC MAX. Recomendado usar contactor externo para proteger el controlado Alarma contacto seco: 24VAC/DC, 2A MAX. Luz de problemas: 500W @ 120/240VAC Actuator / : Válvula eléctrica: 120/240VAC, 5A MAX. Entrada: Palanca/interruptor de la puerta 2 Amp Max Load Interruptor de proximidad: 2 Amp Max Load Interruptor de seguridad del disco de cadena: 2 Amp Max Load Interruptor de seguridad del actuador: 2 Amp Max Load Condiciones de operación: 0 to 40°C (32-104°F), 0-95% RH, sin condensación. Solamente para uso en interiores.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 39 GROW-DISK™ Feed System Temperatura de almacenamiento: -20 to 50°C (-4 to 120°F) Altitud: Up to 2000 m (6560 ft) Recinto: Solamente para uso en interiores 22.NOTAS GENERALES DE INSTALACION: *FOE: Fabricante Original de Equipo Asegúrese de que la energía está desconectada del sistema antes de realizar el mantenimiento. La instalación de este equipo y equipos relacionados (FOE) deben estar de acuerdo con estas instrucciones, instrucciones de instalación del FOE y los códigos locales (si es aplicable). Si no se siguen las instrucciones especificadas puede causar daños al equipo y / o lesiones personales o hasta la muerte. Preste especial atención a las advertencias o calcomanías de seguridad en el equipo y en los manuales. Siempre use ropa de protección y equipo de protección personal (gafas de seguridad y / o tapones para los oídos), aplicable cuando se trabaja con el equipo. Materiales desechados, equipos y cajas deben ser reciclados de acuerdo con los códigos locales y nacionales. Nota: El control de la cadena de disco debe ser alambrado de acuerdo con todos los códigos de alambrado eléctricos locales y nacionales aplicables. Todos los tamaños de cable/alambre y las capacidades de los fusibles deben estar de acuerdo con las especificaciones de códigos eléctricos aplicables u otras reglamentaciones. 23. INSTRUCCIONES DE SEGURIDAD: Leer todos los mensajes de seguridad en este manual y en las calcomanías de seguridad del equipo. Siga las recomendaciones de precaución y prácticas de operación segura. Realice conexión/polo a tierra a todo el equipo eléctrico por seguridad. Realice conexión/polo a tierra a todas aquellas piezas metálicas no-conductoras para evitar una descarga eléctrica. Mantenga siempre las etiquetas de seguridad en buen estado y vuelva a colocar las calcomanías faltantes o dañadas Preste atención. Tómese el tiempo para leer y entender esto, ya que esto puede ahorrarle tiempo más tarde. El rango de temperatura de funcionamiento recomendado está entre 10 ° C y 40 ° C (50-104 ° F). El control debe colocarse en un entorno de temperatura controlada. NO debe estar ubicado afuera o en un área donde la temperatura puede estar fuera del rango recomendado. Es posible que se requiera calefacción o aire acondicionado para garantizar que se cumpla esta condición. Peligro. El incumplimiento de estas instrucciones puede crear un riesgo eléctrico y puede causar daños y / o lesiones personales o la muerte.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 40 GROW-DISK™ Feed System No instale el controlador en la misma habitación con los animales. N No coloque cajas de control cerca de las líneas de agua. Apague toda la energía al controlador antes de repararlo. Se debe incluir un interruptor o disyuntor en la instalación. Coloque el controlador en un lugar adecuado y de fácil acceso. Conecte el conducto a través de los orificios provistos en la parte inferior del gabinete. Retire los tapones a prueba de líquidos para obtener acceso. Advertencia. El incumplimiento de estas instrucciones anulará la garantía y puede causar daños considerables, como incendios o pérdida de animales. 24.MONTAJE DEL CONTROLADOR EN LA PARED: Se recomienda montar el controlador en una pared interior en el área de servicio. La pantalla táctil debe estar a la altura de los ojos. El estuche o caja de alojamiento mide aproximadamente 12 "x 9" x 5 "de profundidad. Se recomienda dejar un espacio de 6 "a cada lado del controlador. Abra la cubierta frontal del controlador aflojando los dos tornillos que se encuentran en el lado izquierdo de la cubierta. Monte el controlador usando (4) tornillos # 6 o equivalentes a través de las cuatro esquinas, como se muestra. No apriete en exceso, ya que podría dañarse la caja de alojamiento.
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 41 GROW-DISK™ Feed System 25. CONEXIONES ELÉCTRICAS: ¡Advertencia! Todo el alambrado debe realizarlo un electricista certificado de acuerdo con los códigos de alambrado nacionales y locales. El controlador debe estar conectado permanentemente. Desconecte la energía antes de abrir el gabinete. Todo el alambrado debe ingresar desde la parte inferior del gabinete. NO debe perforar ningún orificio en el costado o la parte superior del gabinete. Hacerlo puede permitir que el agua entre en el gabinete y cause daños eléctricos a los circuitos. Use los tamaños de fusibles recomendados con las aprobaciones de agencias apropiadas. NO use fusibles con mayor capacidad de amplificador ya que esto anulará la garantía y reducirá la vida útil del sistema. Si una carga es demasiado alta y tira el fusible regularmente, use un contacto externo con la clasificación adecuada para la carga. NO use piezas reparadas por el usuario. Por favor refiérase a un electricista certificado. Consulte el diagrama de alambrado para las conexiones. Para obtener acceso al interior del controlador, abra la cubierta frontal del controlador aflojando los dos tornillos que se encuentran en el lado izquierdo de la tapa. Dirija todo el cableado a través de la parte inferior del estuche o caja de alojamiento del controlador utilizando conectores herméticos no metálicos. Retire los tapones herméticos necesarios para obtener acceso. DEJE LOS TAPONES DE SELLO NO UTILIZADOS EN SU LUGAR. NO DEJE AGUJERO EN EL CUBIERTO. UTILICE ÚNICAMENTE UN CONDUCTO NO RÍGIDO CON UNA CONEXIÓN LÍQUIDA APRETADA Tapones desmontables para instalación de conducto
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 42 GROW-DISK™ Feed System El interruptor de palanca NO interrumpe la alimentación de energía del controlador de cadena de disco o sistema de accionamiento de este. Desconecte la energía antes de dar servicio. HIGH VOLTAGE CONNECTIONS: All connected wire shall be “COPPER CONDUCTORS ONLY” Mains Supply (L1/L2 Power In) and Chain Disk motor – 12 AWG min. wire size. Recommended tightening torque 40 in-lbf Circuit breaker – 20A max. Auger Motor shall be on separate breaker. Circuit breaker – 15 A max. 14 AWG. Min. wire size. Toggle, Proximity, Chain disk safety and security switches shall be 14 AWG, max length of 300 ft [90M]. Actuator, Alarm and Trouble Light outputs shall be 14 AWG, maximum length of 300ft [90M]
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 43 GROW-DISK™ Feed System
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 44 GROW-DISK™ Feed System 26. CONEXIÓN A LAS UNIDADES DE CONTROLES DE GUSANO BARRENA (HS693 or HS593): L1 L2 L1 L2
Hog Slat Inc. Newton Grove, NC USA May 2020 REV A8 45 GROW-DISK™ Feed System 27. LIMPIEZA Y MANTENIMIENTO: Limpie el controlador con un paño húmedo. No use solventes o mangueras de alta presión para limpiar el controlador. 28. PANTALLAS Y FUNCIONAMIENTO: 3. PANTALLA DE INICIO - PANTALLA DE ESTADO 12. IDIOMA: presione para alternar el idioma: disponible en la pantalla "INICIO" (HOME). 13. FECHA / HORA DEL SISTEMA 14. MODE: Indica modo actual en el cual el sistema está funcionando. Alimentación manual, continua o programada. 15. ESTADO: Indica el estado actual como pasos del controlador a través del programa de alimentación. Indica lo que está sucediendo en ese momento presente así como también cuándo se producirá el siguiente ciclo de alimentación. 16. CADENA DE DISCO: Lectura de amplificador del Motor de cadena de disco. 17. SENSOR DE ALIMENTACIÓN: Estado del sensor de alimentación ya sea "ALIMENTACIÓN DETECTADA" o "SIN ALIMENTACIÓN". 18. GUSANO BARRENA: estado del motor de gusano barrena. 19. DESCARGA DE ALIMENTACIÓN: se muestra el estado actual y el siguiente ciclo de descarga. 20. ÚLTIMO TIEMPO DE FUNCIONAMIENTO: tiempo de ejecución total del último ciclo. 21. Botón MENÚ: Presione para acceder a la pantalla del MENÚ. 22. Botón ALIMENTO AHORA /FEED NOW: durante ALIMENTACIÓN PROGRAMADA SOLAMENTE. Use esto para comenzar el ciclo de alimentación de inmediato. Una vez que se completa el ciclo, el controlador avanzará automáticamente al siguiente ciclo de alimentación programado. 2 1 3 4 5 6 7 8 9 10 11
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