Hog Slat Inc. Newton Grove, NC USA March 2022 Evaporative Cooling System HSES Evaporative Cooling System Installation Manual (Includes Spanish Version - Incluye versión en español) Installation Information
Hog Slat Inc. Newton Grove, NC USA March 2022 2 Evaporative Cooling System Contents 1. General Safety Instructions………………………………………………………….. 3 2. Framing Instructions…………………………………………………………………… 4,5 3. Framing Sump Elevation……………………………………………………………… 6 4. Framing Continued…………………………………………………………………….. 7-9 5. Offset Brackets…………………………………………………………………………. 10,11 6. Top Assembly Instructions…………………………………………………………… 12 7. Trough Assembly (IN LINE JET PUMP) Instructions…………………………….. 13 8. Trough Assembly (SUBMERSIBLE PUMP)…..…………………………………... 14 9. End Panel Assembly Instructions…………………………………………………… 15 10. Pad Assembly Instructions…..………………………………………………………. 16 11. Spray Bar Assembly Instructions………..…………….…………………………… 17 12. Pump Assembly Instructions (IN LINE JET PUMP)…….……………………..... 18 13. Exit Plumbing Instructions (IN LINE JET PUMP)………………………………… 19 14. Entrance Plumbing Instructions (IN LINE JET PUMP)………………………….. 20,21 15. Float Valve Assembly (IN LINE JET PUMP)………………………………………. 22,23 16. Tank Installation End Feed (SUBMERSIBLE PUMP)………………………..…… 24 17. Tank Installation Center Feed (SUBMERSIBLE PUMP)…………………………. 25 18. Exit Plumbing Instructions End Feed (SUBMERSIBLE PUMP)………………... 26 19. Exit Plumbing Instructions Center Feed (SUBMERSIBLE PUMP)…………….. 27 20. Float Valve Assembly (SUBMERSIBLE PUMP)……………………………………. 28-30 21. Level Rite (Electronic Float Management)…………………………………………. 31-36 22. Pump Wiring……………………………………………………………………………… 37 23. Operation Instructions……………………………………………………………........ 38 24. Emergency Operation………………………………………………………………….. 39 25. Pad Retainer Installation………………………………………………………………. 40 26. Replacement Parts……………………………………………………………………... 41 27. Evaporative Cooling Pad Issue Check List………………………………………… 42 28. Warranty Information…………………………………………………………………... 43
Hog Slat Inc. Newton Grove, NC USA March 2022 3 Evaporative Cooling System GrowerSELECT Evaporative Cooling System General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Unless otherwise specified, all Feed Delivery Systems (Diameters) are installed similarly. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. Always keep safety decals in good condition and replace missing or damaged decals.
Hog Slat Inc. Newton Grove, NC USA March 2022 4 Evaporative Cooling System Framing Instructions Figure 1 ACTUAL HEIGHT OF EVAPORATIVE COOLING PAD MAY VARY SLIGHTLY, THEREFORE PROPER HEIGHT OF THE SYSTEM SHOULD BE VERIFIED UTILIZING PADS TO BE INSTALLED (LUMBER NOT INCLUDED) Figure 1 above shows the typical installation dimensions for a wall mounted system. Table A provides appropriate dimensions for varying Pad heights. • Please note that in Concrete Installation the 2”X10” and 2”X4” base boards should be replaced with a single run of 2”X8” baseboards. AIR FLOW MUST PASS THROUGH SYSTEM IN DIRECTION OF ARROW ABOVE. FAILURE TO DO SO CAN RESULTS IN ISSUES DURING INSTALLATION AND OPERATION
Hog Slat Inc. Newton Grove, NC USA March 2022 5 Evaporative Cooling System Figure 2 Figure 2 above shows the typical spacing for 2”X4” studs during framing along with typical spacing for the Trough Support Brackets (If Applicable). Table B and Table C provide the total framed opening requirement and minimum distance from the ground to the base of the Trough Support Bracket respectively. • Beginning at the end of the system opposing the pump, the first bracket should be located to support the end cap with the extrusion. The second should be placed to support the trough halfway between the end cap and the coupler. The third should be located to support the trough coupler. This process should be repeated through the length of the system. (ENSURE ALL CONNECTIONS ARE SUPPORTED WITH MOUNTING BRACKETS BRACKETS SHOULD BE SPACED NO GREATER THAN 5 FEET APART, IN SOME INSTACES SMALLER SPACING MAY BE DESIRED AND CAN BE ACHIEVED BY ORDERING ADDITIONAL BRACKETS) • If the system is wall mounted, the pump plate side brackets should be installed as shown in Figures 3 & 4. Figure 3 shows End Feed configuration, Figure 4 shows the center Feed Configuration. 40.00 Inch Recommended 40.00 Inch Recommended
Hog Slat Inc. Newton Grove, NC USA March 2022 6 Evaporative Cooling System SUMP ELEVATION Figure 3 below show the elevation requirement for installation of the sump tank. The tank may be installed in-ground or above ground. • REGARDLESS OF TANK INSTALLATION THE BOTTOM OF THE TANK MUST BE 21.75” BELOW THE BOTTOM OF THE TROUGH. Figure 3 • If in-ground installation is preferred, Figure 4 below depicts the overall size of the sump tank. Earth should be removed to allow the tank to sit level at the correct level. • THE DEPTH OF THE TANK IS DETERMINED BY THE ELEVATION OF THE TROUGH Figure 4
Hog Slat Inc. Newton Grove, NC USA March 2022 7 Evaporative Cooling System Figure 5
Hog Slat Inc. Newton Grove, NC USA March 2022 8 Evaporative Cooling System Figure 6
Hog Slat Inc. Newton Grove, NC USA March 2022 9 Evaporative Cooling System Figure 7 Mounted System System Resting On Concrete Figure 7 above shows the required rough opening height for wall mounted systems and systems resting on concrete. Tables D and E provide required rough opening height and total system height for wall mounted systems. Tables F and G provide required rough opening height and total system height for systems resting on concrete pads.
Hog Slat Inc. Newton Grove, NC USA March 2022 10 Evaporative Cooling System OFFSET BRACKETS Some applications of the H2 Cool System require the system to be installed a set distance from the exterior wall. In this event 4”X4” Treated lumber posts can be installed in the ground and leveled with the trough placed in the brackets. The GrowerSELECT trough brackets (HSES-27) can then be installed on top of the 4”X4” as shown below in Figure 8. Additional framing will be required to seal openings underneath system, along ends of system, and along the top assembly of the system. • This method can also be used if current house framing is unfit for evaporative system installation Figure 8
Hog Slat Inc. Newton Grove, NC USA March 2022 11 Evaporative Cooling System OFFSET BRACKETS Figure 9 Some applications of the H2 Cool System require a 12” Offset Support Bracket to allow for movement of curtains either directly behind or directly in front of the cool cell system. Figure 9 above depicts the void that can be generated by utilizing the Offset Brackets (8490180700) over the standard brackets (HSES-27). • Due to the weight of the system being extended from the building a minimum on center bracket spacing of 4 feet is recommended. • Additional wood supports may be required below recommended 2”X10” to allow for the extended length of the mounting section of offset brackets. A 2”X4” is shown installed below the 2”X10” in Figure 6 above.
Hog Slat Inc. Newton Grove, NC USA March 2022 12 Evaporative Cooling System Top Assembly Instructions 1. Install the Top Support Flush with the header boards as shown in Figure 1. As shown above in Figure 1 there should be a 2”X4” spacer located behind the Top Support. (Please note that this spacer should terminate when the Top Support ends). At this time the Top Support should be fastened to the header bar with two screws (80509) on the far ends. This should be replicated throughout the length of the system. 2. The Spray Bar Support should be fastened to the Top Support with two screws (80509) and two washers (605791) as shown in Figure 10 below. This process should be replicated throughout the length of the system. 3. The Spray Deflector should be fastened to the Top Support using self tapping sheet metal screws (60926) as shown in Figure 11 below. The Spray Deflector should be fastened to the Top Support first utilizing the middle two holes as well as on the two ends where End Panels reside. 4. The Deflector Splice should be fastened to the Spray Deflector anywhere there is a meeting of two Spray deflectors with sheet metal screws (60926) as shown below in Figure 12. This process should be replicated throughout the length of the system. Figure 10 Figure 11 Figure 12
Hog Slat Inc. Newton Grove, NC USA March 2022 13 Evaporative Cooling System HSES-06C Assembly Instructions Image HSES-06C is a new version of the evaporative trough cover. The following steps highlight the differences in assembly if you receive the HSES-06C For a 10” section of trough the only changes are (2) HSES-06C are required per 10’ section of trough. Each part measures 58” long while the HSES-06 (original 10’ trough cover) measured 116” long. To use on a 5’ section of trough the new HSES-06C must be cut to size. Each end of the tough cover has a cut guide (2 tightly spaced ribs) shown below. Using reciprocating saw cut between EITHER set of ribs. DO NOT CUT BOTH ENDS! With either end removed the cut HSES-06 measure 56” which is the same as HSES-07 (original 5’ trough section)
Hog Slat Inc. Newton Grove, NC USA March 2022 14 Evaporative Cooling System IN LINE JET PUMP Trough Assembly Instructions • ALL TROUGH ASSEMBLY SHOULD TAKE PLACE IN FINAL RESTING PLACE OF TROUGH (ON BRACKETS OR ON CONCRETE) • ENSURE PVC CEMENT IS NOT ALLOWED TO POOL IN CORNERS OF COUPLERS AND GLUE IS NOT HEATED BEFORE APPLICATION, FAILURE TO DO THIS CAN RESULT IN TROUGH WARPAGE. 1. Begin on the end of the system oriented away from the Pump/Float Housing and place a 10 foot section of trough onto the Trough Support Brackets or Concrete pad. 2. Using PVC Cleaner, clean the first and last 3” of the Trough both inside and out. 3. Using the supplied PVC cement, fill the channel of the Trough End Cap Nipple with the PVC Compound and slide onto the Trough. 4. Utilizing the same PVC cement and process, repeat for a Trough Splice and slide onto the opposing end of the 10’ Trough section. 5. Using the methods above, repeat cleaning and applying PVC cement to Trough sections and Trough Splices throughout the length of the system. 6. After the final section of 10’ (or 5’) trough has been installed, fill the channel of both sides of final Trough Splice and slide onto the end of the trough. 7. Following instructions above, insert the Trough Extension from the Plumbing Kit into the final Trough Splice. 8. Fill the channel of the Flush End Cap with PVC Cement then slide onto the Trough Extension closing the trough. 9. Finally place all Trough Covers onto the length of the Trough and Install 4” Mechanical Plug (HSES33) into End Cap with Nipple. • Figure 13 below depicts a typical 40’ Trough Assembly with Float Tank Extension. Figure 13
Hog Slat Inc. Newton Grove, NC USA March 2022 15 Evaporative Cooling System SUBMERSIBLE PUMP Trough Assembly Instructions • ALL TROUGH ASSEMBLY SHOULD TAKE PLACE IN FINAL RESTING PLACE OF TROUGH (ON BRACKETS OR ON CONCRETE) • ENSURE PVC CEMENT IS NOT ALLOWED TO POOL IN CORNERS OF COUPLERS AND GLUE IS NOT HEATED BEFORE APPLICATION, FAILURE TO DO THIS CAN RESULT IS TROUGH WARPAGE. 1. Begin on the end of the system oriented away from the Pump/Tank and place a 10 foot section of trough onto the Trough Support Brackets or Concrete pad. 2. Using PVC Cleaner, clean the first and last 3” of the Trough both inside and out. 3. Using the supplied PVC cement, fill the channel of the Trough End Cap Nipple with the PVC Compound and slide onto the Trough. 4. Utilizing the same PVC cement and process, repeat for a Trough Splice and slide onto the opposing end of the 10’ Trough section. 5. Using the methods above, repeat cleaning and applying PVC cement to Trough sections and Trough Splices throughout the length of the system. 6. After the final section of 10’ (or 5’) trough has been installed, fill the channel of second Trough End Cap with Nipple and secure to trough. 7. Finally place all Trough Covers onto the length of the Trough and Install 4” Mechanical Plug (HSES33) into End Cap with Nipple on opposite side of Tank. • IF CENTER FEED APPLICATION IS USED, PLACE 4” MECHANICAL PLUG INTO BOTH END CAPS • Figure 14 below depicts a typical 40’ Trough Assembly Figure 14
Hog Slat Inc. Newton Grove, NC USA March 2022 16 Evaporative Cooling System Important The supplied tube of PVC Cement (Weld·On® 719™) is a special Extra Heavy Bodied Slow Setting PVC Plastic Cement and is the only adhesive that should be used to assemble cooling system trough components together. It is a solvent based adhesive designed especially for gluing PVC components together. The substitution of other adhesives and/or silicon, acrylic, etc. (painter’s type) caulks will result in leakage over time. They are sealants and not adhesives. The supplied cement should be sufficient to glue applicable components but if additional cement is required; it can be obtained at any Hog Slat retail outlet under part number HSES-34. End Panel Assembly Instructions 1. Using methods in section shown above, insert cement and place final Splice on the end of the trough as shown below in Figure 15. 2. Cut 2”X4” Cap to appropriate length according to Table F above. 3. Using screws (80509), toenail 2”x4” Cap into the rough opening ensuring it mounts flush to Trough End with Nipple and in the middle of the last Trough Splice as shown below in Figure 15. 4. Again using supplied screws (80509),fasten End Panels to 2”X4” Cap as shown below. Fasteners should be inserted through the holes in the side of the End Panel. Figure 15
Hog Slat Inc. Newton Grove, NC USA March 2022 17 Evaporative Cooling System Pad Assembly Instructions (NOTE: THE EVAPORATIVE COOLING MEDIA SHOULD MATCH SYSTEM CHARACTERISTICS) BEFORE BEGINNING, MAKE SURE PADS ARE ORIENTED CORRECTLY. REFERENCE CAN BE FOUND ON SIDE OF COOLING PADS. 1. Begin on either end of the system by placing the Evaporative Cooling Pads into the channel on the Trough Cover against the End Panel. 2. Insert Evaporative Cooling Pad into Trough Cover channel for the length of the system ensuring pads are compacted against each other 3. With roughly 3 feet of void remaining, place Evaporative Cooling Pad against remaining End Panel. 4. Continue placing Pad until void is filled. If necessary cut a remaining pad to size to complete filling void. 5. Capture pad with Pad Retainer and Tri Knobs as shown below in Figure 16. Repeat for length of system. 6. Finally, Pad Retainer Clips should be installed on Pad Retainer joints to ensure Pad Retainers remain on the same linear plane as shown below in Figure 17. Figure 16 Figure 17
Hog Slat Inc. Newton Grove, NC USA March 2022 18 Evaporative Cooling System Spray Bar Assembly Instructions ENSURE SUPPLIED TEFLON TAPE IS USED ANYWHERE A THREADED CONNECTION OCCURS SPRAY BAR PLUMBING INSTRUCTIONS 1. Begin plumbing assembly by placing Spray Bars on Spray Bar Supports for the length of the system. 2. Align Spray Bar so holes are oriented as shown below in Figure 18. Figure 18 3. Using self tapping screws (60926), fasten spray pipe together to eliminate separation and rotation. 4. On the ends of the spray line install a dog leg assembly as shown below in Figure 19. (If system has dual pumps this step should be excluded) Figure 19
Hog Slat Inc. Newton Grove, NC USA March 2022 19 Evaporative Cooling System IN LINE JET PUMP Pump Assembly Instructions 1. Begin by mounting the pump plate either to the Pump Plate Side Support Brackets or by anchoring the Pump plate to the concrete. Both methods are shown in Figures 20 and 21 below. 2. Place the Pump on the plates so the intake is oriented towards the system. 3. Utilizing supplied bolts (605082), lock washers (60589) and nuts (60624), secure the Pump to the Pump Plate. Figure 20 Figure 21
Hog Slat Inc. Newton Grove, NC USA March 2022 20 Evaporative Cooling System IN LINE JET PUMP Exit Plumbing Instructions 1. Starting with the pump exit, assemble the components as shown below in Figure 22 and 23, using the PVC pipe cleaner and PVC cement supplier with the Plumbing Kit. Both Center Feed and End Feed arrangements are shown below. Figure 22 Figure 23 Please note: 115 Volt pump installation may require a variation in installation. • In 115 Volt Pump installations, the 2” Pump Union (H2P-004) is replaced with a 1 ½” Pump Union (H2P-003). • The required components are included in the corresponding pump kits.
Hog Slat Inc. Newton Grove, NC USA March 2022 21 Evaporative Cooling System IN LINE JET PUMP Entrance Plumbing Instructions 1. Begin by marking the center point of the intake hole 1.75” from the bottom of the trough and no less than 18” from the end of the system for an end feed configuration. For a center feed configuration, the center point should be marked 1.75” from the bottom of the trough aligned on the linear center of the system. 2. Drill a 2.375” inch diameter hole centered on the point marked in the step before. • Make sure PVC shavings are cleaned from tank after fabrication 3. Secure Bulk Head Fitting and tighten to create a water tight seal. 4. Beginning with the 1 ½” Male PVC Adapter exiting the tank assemble the plumbing to the Pump Intake as shown below in Figure 24. Figure 24
Hog Slat Inc. Newton Grove, NC USA March 2022 22 Evaporative Cooling System 5. Using Supplied PVC cement and PVC cleaner build the Intake assembly as shown below in Figure 25. Ensure that intake holes are oriented towards the bottom of trough and that the intake pipe is parallel to the bottom of the trough. To ensure pump water supply is not interrupted pick up pipe should be installed a minimum of 2 feet away from incoming water supply! Figure 25 Please note: 115 Volt pump installation may require a variation in installation. • Pumps should be able to be removed from the system completely for winterization. • If required, install 1 ½” Union (603841) between 45 degree elbow and 90 degree elbow and the pump union (H2P-003) is replaced with a 1 ½” Male adapter. • The required components are included in the corresponding pump kits.
Hog Slat Inc. Newton Grove, NC USA March 2022 23 Evaporative Cooling System IN LINE JET PUMP Float Kit Assembly Instructions 1. Begin the float tank kit assembly by securely assembling the Ball, Rod, and Valve as shown below in Figure 26. Figure 26 2. Assemble float tank housing as shown below in Figure 27. Figure 27
Hog Slat Inc. Newton Grove, NC USA March 2022 24 Evaporative Cooling System 3. Secure PVC pipe inside of the Float Collar with the thumb screws and attach the 1” Male PVC Elbow and 1” to ¾” PVC Reducing Bushing to the top of the 1” PVC Pipe. 4. If not already completed, attach Float Tank Assembly to the Trough extension with the supplied 10-16 self tapping screws (60926) 5. Finally, thread Male Brass Fitting into Reducer and attach supply line. These steps are shown below in Figure 28. Figure 28 During set up of water level the Kerick Valve should be raised as high as possible inside the float tank housing. Any adjustments of water level should be executed by adjusting the lever arm of the Kerick Valve. Simply lowering the Kerick Valve will cause a restriction of incoming water!
Hog Slat Inc. Newton Grove, NC USA March 2022 25 Evaporative Cooling System SUBMERSIBLE PUMP Tank Installation (End Feed) 1. Begin by connecting the Tank (HSES-40) to the trough using the supplied flexible hose (HSES-39). 5 feet of hose is supplied with each system. If additional hose is required please order separate. Using all (4) hose clamps (620-072), secure hose to the end cap with a nipple and to the entry of the Tank as shown below in Figure 29. Figure 29
Hog Slat Inc. Newton Grove, NC USA March 2022 26 Evaporative Cooling System SUBMERSIBLE PUMP END FEED Tank Installation (Center Feed) The center feed kit is an additional installation option and requires a separate order of part number HSES-45. 1. Select and mark the center of the trough where 4” bulk head (HSES-45) will insert. Drill a 4” hole in center of trough allowing room for lock nut of the tank adapter to fit. Insert the threaded end of the tank adapter with one rubber gasket on the exterior and one on the interior of the trough. Securely tighten lock nut inside trough. • HOLE SHOULD LEAVE A MINIMUM OF 2.75” FROM THE BOTTOM OF THE TROUGH • A SMALL SECTION OF THE TROUGH COVER DIRECTLY OVER THE 4” TANK ADAPTER MAY HAVE TO BE REMOVED TO ALLOW TROUGH COVER TO SIT LEVEL ONTO TROUGH 2. Connect the Tank (HSES-40) to the bulkhead using the supplied flexible hose (HSES-39). 5 feet of hose is supplied with each system. If additional hose is required please order separate. Using all (4) hose clamps (620-072) secure hose to the bulk head and to the entry of the Tank as shown below in Figure 30. Figure 30
Hog Slat Inc. Newton Grove, NC USA March 2022 27 Evaporative Cooling System SUBMERSIBLE PUMP Exit Plumbing Instructions (End Feed) 1. Starting with the pump exit, assemble the components as shown below in Figure 31, using the PVC pipe cleaner and PVC cement supplier with the Plumbing Kit. End Feed arrangement is shown below. Figure 31
Hog Slat Inc. Newton Grove, NC USA March 2022 28 Evaporative Cooling System SUBMERSIBLE PUMP Exit Plumbing Instructions (Center Feed) 1. Starting with the pump exit, assemble the components as shown below in Figure 32, using the PVC pipe cleaner and PVC cement supplier with the Plumbing Kit. Center Feed arrangement is shown below. • SPRAY BAR AND PAD RETAINER MAY HAVE TO BE CUT/MODIFIED TO ALLOW FOR ACCURATE FIT AND SPACING Figure 32
Hog Slat Inc. Newton Grove, NC USA March 2022 29 Evaporative Cooling System SUBMERSIBLE PUMP Float Valve Assembly Instructions 1. Begin the float tank kit assembly by securely assembling the Ball, Rod, and Valve as shown below in Figure 33. Figure 33 2. Assemble float valve assembly as shown below in Figure 34. Figure 34
Hog Slat Inc. Newton Grove, NC USA March 2022 30 Evaporative Cooling System 3. Secure PVC pipe inside of the Float Collar with the thumb screws and attach the 1” Male PVC Elbow and 1” to ¾” PVC Reducing Bushing to the top of the 1” PVC Pipe. Figure 35 • During set up of water level the thumb screws should be used to set the height of the water by raising or lowering the entire valve assembly
Hog Slat Inc. Newton Grove, NC USA March 2022 31 Evaporative Cooling System 4. Finally, place the tank cap (HSES-41) onto the tank. A section of the cap will have to be removed. An example is shown below in Figure 36. • EXACT DIMENSION OF CUT SHOULD BE DETERMINED BY INSTALLER AS FEED PIPE AND SIZE MAY VARY Figure 36
Hog Slat Inc. Newton Grove, NC USA March 2022 32 Evaporative Cooling System Level Rite Electronic Float Management System HSCC-1000, HSPK-JETLR 1. Determine installation position of incoming fill taking into account the following Incoming water supply should be closely located to the Assembly. If possible it is recommended to install float switches on the flush end cap. ! A DEDICATED POWER OUTLET IS REQUIRED FOR CORRECT OPERATION ! THIS POWER OUTLET SHOULD REMAIN “ON” CONTINUOUSLY. THE FILL CONTROL SYSTEM SHOULD REMAINED POWERED ON ANYTIME THE SYSTEM HAS WATER IN IT. 2. Open the control box (HSCC-1000) and remove the float switch assemblies. Weatherproof wire nuts are included in the float switch boxes. 3. Mark location for float switch installation on either the flush end cap or the trough itself. See image below for dimensions. 4. Drill float switch mounting holes to 0.625” (5/8”)
Hog Slat Inc. Newton Grove, NC USA March 2022 33 Evaporative Cooling System 5. Insert and secure float switches with retaining nut and rubber washer. FLOAT SWITCH MUST BE INSTALLED SO THAT THE FLOAT TRAVELS UPWARD! SEE IMAGE BELOW! END CAP INSTALLATION TROUGH INSTALLATION
Hog Slat Inc. Newton Grove, NC USA March 2022 34 Evaporative Cooling System 6. With door open mount Level Rite Assembly by attaching via 4 mounting holes shown below. 7. Using supplied weatherproof wire nuts connect the High Float Switch (Switch installed at 3.50” Height) to shielded wire lead identified with the colored sticker (If sticker is missing wire can be identified as the wire coming out of the top small liquid tight in the drawing below) Orientation is non critical. 8. Using supplied weatherproof wire nuts connect the Low Float switch to the other shield wire exiting though the lower liquid tight.
Hog Slat Inc. Newton Grove, NC USA March 2022 35 Evaporative Cooling System 9. Install the inlet bulkhead fitting and plumbing connections. A 5 foot hose is supplied with the Level rite float kit. Additional hose can be ordered and installed if a more remote location is required. 10. END CAP INSTALLATION TROUGH INSTALLATION
Hog Slat Inc. Newton Grove, NC USA March 2022 36 Evaporative Cooling System See below for general routing diagram IN THE EVENT OF A ELECTRICAL FAILURE OR OTHER UNFORESEEN ISSUES THE MANUAL BALL VALVE CAN BE OPEN AS A BYPASS TO ALLOW WATER TO ENTER THE SYSTEM!
Hog Slat Inc. Newton Grove, NC USA March 2022 37 Evaporative Cooling System Level Rite (HSCC-1000) Replacement Part List
Hog Slat Inc. Newton Grove, NC USA March 2022 38 Evaporative Cooling System Pump Wiring Instruction Wire Connection: Again, make sure that power is disconnected from system prior to servicing. This Power Unit is supplied prewired for 230 volt operation with the proper rotation direction for correct motor rotation. If 115 volt operation is required, please see wiring instruction on Motor Data Label for converting to 115 volt operation. Black wire should be connected to L1(M1) and White wire should connect to L2(M2). Green should be connected to Ground (See Figure 37) Figure 37 WARNING ELECTRICAL SHOCK HAZARD! • Motor replacement and the associated wiring changes should only be made by qualified and properly trained individuals. • Failure to follow the above warning can cause improper equipment function, premature failure of equipment or electrical shock, leading to property damage or personal injury.
Hog Slat Inc. Newton Grove, NC USA March 2022 39 Evaporative Cooling System Operation Instructions New System Operation / Annual Start Up Several inspections and procedures should take place/be completed for newly installed system. (This process is also applicable for annual start up. 1. Before addition of water, remove any debris from the trough. This debris consists of but is not limited to PVC shavings, loose fasteners, trash, and leaves. • The trough should be kept clear of debris constantly. 2. Tighten Trough Plug and Fill trough with water. • Inspect Trough and Bulk Head connections for any leakage. • If there is any leakage, drain the Trough and correct joint where leakage was observed. 3. Ensure the strainer basket attached to the pump is full of water. • FOR SUMP MAKE SURE TANK IS FULL BEFORE OPERATION • Although the pump is self priming, it is highly recommended to fill the strainer basket with water. 4. Turn on the pump. 5. Adjust the flow of water through the spray bar by adjusting the PVC Ball Valve oriented vertically on the feed pipe for the Spray Bar. • A correctly adjusted system should provide an even coating of water across the front of the pad without excess water evacuating the system from the pads. • This adjustment should be done with facility operating at full tunnel as tunnel fans pull water into the pad and reduce the amount of water across the face of the pad. SEE MANUAL HSMANUAL-149 FOR H2 PAD MAINTENANCE INSTRUCTIONS (INCLUDED) Winterizing the System 1. Remove Trough plug from the trough and allow all water to exit the Trough. • During this process make sure all Ball Valves are completely open to evacuate the plumbing. 2. Remove plug for the strainer basket on the pump and allow all water to exit the pump. IT IS HIGHLY RECOMMEND THAT THE PUMP BE UNHOOKED AND REMOVED FROM THE SYSTEM COMPLETLEY TO MINIMIZE DAMAGE TO THE PUMP AND OR THE SYSTEM DURING THE WINTER! • For sump system evacuate the tank of water. • During this process make sure all Ball Valves are completely open to evacuate the plumbing. 3. Replace all plugs and close all ball valves to eliminate any objects from entering the system. Normal Operation 1. Please refer to Controller Manual for daily operation programming. 2. Ensure water levels are accurate and that the system is not over filled. • The water level should be roughly 1” below the pads for correct operation. 3. The pads should be allowed to completely dry daily. 4. The system should shut down 30 minutes before the tunnel fans in order for pads to completely dry Issues • IF ADDITIONAL ISSUES ARISE, PLEASE REFER TO EVAPORATIVE COOLING CHECK LIST
Hog Slat Inc. Newton Grove, NC USA March 2022 40 Evaporative Cooling System Emergency Operation • In the event it is discovered that a pump is not operational or supplying water to the system, the H2 Evaporative system is equipped with an Emergency Operation override. Before taking any measures please follow steps below: 1. Ensure system has and is receiving water. 2. Ensure pump is receiving power (and Strainer Basket is not clogged for jet systems) 3. Ensure Filter is not clogged and preventing water from passing. If the above steps have been completed and it is determined that there is a problem with the recirculation of water from the trough to the spray bar (pump, filter, cracked line, etc…) then follow below procedure to operate the system in emergency state. 1. Disconnect the incoming water line for the brass fitting on the float tank 2. Attach incoming water line to brass fitting on feed pipe (Extra hose may be required) 3. Close 1 ½” Ball Valve above filter and turn on water supply from the hose. 4. The length of the system determines the amount of water that will be distributed to the Evaporative Media. ! THIS IS NOT A PERMANENT SOLUTION AND SHOULD ONLY BE USED WHILE A PERMANENT SOLUTION IN BEING IMPLEMENTED!
Hog Slat Inc. Newton Grove, NC USA March 2022 41 Evaporative Cooling System Pad Retainer Installation Pad retainers (HS756) Are recommend for any pads exceeding 5 feet in height. Pad retainers are sold individually (HS756) or in boxes of 20 (HS756-BX20) Pad retainers may be used on any height of pad. Pad retainers add additional rigidity to the center of pads to help maintain straightness over time. To install pad retainers run 1”x4” lumber for length of system. Pad retainers should be installed to support pads at their midpoint. See Figure Below.
Hog Slat Inc. Newton Grove, NC USA March 2022 42 Evaporative Cooling System REPLACEMENT PARTS LIST Part Number Description LS150-12 Strainer Filter Y 1-1/2” 12 Mesh HS612 Knob 3 Arm 1/4-20 X 1/2" Female Brass Insert HSES-01 Trough End Cap Flush HSES-02 Trough End Cap Nipple HSES-03 Trough Coupler HSES-04 Evap Trough 10' HSES-05 Evap Trough 5’ HSES-06 Evap Trough Cover 10' HSES-07 Evap Trough Cover 5’ HSES-09 Spray Bar 10' HSES-11 Spray Bar 5’ HSES-12 Pick Up Pipe HSES-13 Trough Extension HSES-14 End Panel 2' Aluminum Open Top HSES-15 End Panel 3' Aluminum Open Top HSES-16 End Panel 4' Aluminum Open Top HSES-17 End Panel 5' Aluminum Open Top HSES-18 End Panel 6' Aluminum Open Top HSES-19 Spray Bar Support HSES-20 Top Support 10' Aluminum HSES-21 Top Support 5' Aluminum HSES-22 Spray Bar Deflector 10' Aluminum HSES-23 Spray Bar Deflector 5' Aluminum HSES-24 Spray Bar Deflection Splice Aluminum HSES-25 Pad Retainer 10' Aluminum HSES-26 Pad Retainer 5' Aluminum HSES-27 Bracket Trough Support 8490180700 12” Offset Trough Support Bracket HSES-28 Pump Mounting Plate HSES-29 Pump Mounting Side Panel HSES-30 Float Valve Cover HSES-31 Float Valve Access Hatch HSES-32 Pad Retainer Clip Aluminum HSES-33 4" Mech Plug HSES-34 Adhesive For Cool Cell HSES-35 PVC Collar HSES-36 Tank Adapter HSES-39 Hose 4" Flexible Black Grower Select Per Foot HSES-40 Tank Sump Grower Select Cool Cell System HSES-41 Cap Sump Tank 13" Grower Select HSES-45 Assembly Tank Adaptor 3.5" Threads KPF06 Kerick Float KPT75SS Kerick Valve KSR08 Kerick Shaft S1520-15F Valve PVC Check 1-1/2" Threaded 620-072 Clamp Hose Ss 3'' To 5''
Hog Slat Inc. Newton Grove, NC USA March 2022 43 Evaporative Cooling System Evaporative Cooling Pad Issue Checklist Before contacting a Hog Slat representative, please obtain checklist information 1. Check pad orientation and manufacturing logos. Ensure pads are H2 pads and they have a valid date code printed. If applicable edge guard should be facing away from the house Steeper flutes should also be facing away from the house Most modern pads have an orientation logo on the side for reference 2. Is there evidence of proper pad maintenance? Check for scale, mineral, or debris buildup on inner and outer faces of pad Properly maintained pads will be clear of debris and allow air to pass freely Pads should be cleaned regularly, seasonally for most pads. 3. What is the condition of the system and contents? Check for clogged filters, strainer baskets, and header pipes Check contamination and algae buildup in the trough and water reservoir Properly maintained systems will be mostly clean with little or no build up. 4. Is the system being routinely flushed? Check to see if the system is flushed on a regular schedule. At a minimum the system including reservoir should be completely flushed monthly. Routine flushing of the system helps to clean the pads and eliminate minerals and scale build up from normal operation. 5. What is the water level of the system? Check the water level of the system Ensure there is no standing water around the base of the pads A proper system will have a water level roughly 1” below the pads 6. What is the pH and water quality of the system? Using disposable pH strips check the pH of the system. A correct system pH is between 6 and 8. If the pH is found to be out of range check the pH of the water supply. Visually inspect the water in the system. Properly maintained system water should be clear or slightly cloudy. 7. Have any chemicals been added to the system. Check to see if any chemicals have been used for cleaning or algae control. If chemicals have been used make sure they are approved. Make sure no foreign substances have been introduced to the system. Foreign substances include: Roundup, Bleach, Degreasers 8. Are the pads being allowed to dry? Check on operation schedule of system If possible pads should be allowed to dry completely at least once daily Running the fans for 30 minutes longer than cool cell system aids in drying 1. 2. 3. 4. 5. 6. 7. 8.
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Hog Slat Inc. Newton Grove, NC USA March 2022 47 Evaporative Cooling System Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Warranty Extension Coverage The Limited Warranty period is extended for the following products: Cool Cell System 5 Years (Less Pads and Pumps) Warranty Exceptions Coverage The Limited Warranty period for the following products is: Cool Cell Pads 1 Year From Date of Purchase Cool Cell Jet and Sump Pumps 1 Year From Date of Purchase Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for Hog Slat products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA March 2022 48 Evaporative Cooling System This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2013 by Hog Slat, Inc. Part Number: HSMANUAL-019 Rev A15 Market - Hog & Poultry Product Group: Grower Select Rev A13 – Level Rite Added Rev A14 – Added HSES-06C Rev A15 – Added Warranty Exceptions
Hog Slat Inc. Newton Grove, NC USA March 2022 49 Evaporative Cooling System HSES Manual de Instalación del Sistema de Enfriamiento Evaporativo Información de la instalación
Hog Slat Inc. Newton Grove, NC USA March 2022 50 Evaporative Cooling System Contenidos 1. Instrucciones generales de seguridad………………………………………………... 47 2. Instrucciones de enmarcado…………………………………………….…………….… 48,49 3. Elevación del sumidero ………………….………………………………….…………… 50 4. Elevación del sumidero continuación… ………………………….………………. .. 51-53 5. Soportes de compensación……………………………………………………………. 54-55 6. Instrucciones de ensamblaje superior………………………………….…………..… 56 7. Instrucciones de ensamblaje del canal (BOMBA DE CHORRO EN LÍNEA)……….57 8. Ensamblaje del canal (BOMBA SUMERGIBLE)………………….…………………… 58 9. Instrucciones de ensamblaje del panel del extremo…………………………………. 59 10. Instrucciones de ensamblaje de la almohadilla………………………………………. 60 11. Instrucciones de ensamblaje de la barra rociadora…………………….…………… 61 12. Instrucciones de ensamblaje de la bomba (BOMBA DE CHORRO EN LÍNEA) ….62 13. Instrucciones de cañerías de salida (BOMBA DE CHORRO EN LÍNEA)……… …. 63 14. Instrucciones de cañerías de entrada (BOMBA DE CHORRO EN LÍNEA) ……… 64,65 15. Ensamblaje de válvula de flotador (BOMBA DE CHORRO EN LÍNEA)………. …. 66,67 16. Instalación del tanque de alimentación en el extremo (BOMBA SUMERGIBLE)…68 17. Instalación del tanque de alimentación central (BOMBA SUMERGIBLE).…. …… 69 18. Instrucciones de cañerías de salida de alimentación en el extremo (BOMBASUMERGIBLE) .70 19. Instrucciones de cañerías de salida de alimentación central (BOMBASUMERGIBLE) ……71 20. Ensamblaje de válvula de flotador (BOMBA SUMERGIBLE)…………………… ……. 72-74 21. Sistema electrónico de manejo de flotación (Level Rite) ………………………………75-80 22. Alambrado de la bomba……………………………………………………………………….81 23. Instrucciones de operación (Sistema nuevo/ encendido anual)………….................82 24. Operación de emergencia………………………………………………………........……….83 25. Instalación de retenedor de almohadilla…… ……………………………………………84 26. Piezas de repuesto……………………………………………………………………..............85 27. Lista de verificación de problemas de la almohadilla de enfriamiento evaporativo .86 28. Información de la garantía…………………………………………………………................87
Hog Slat Inc. Newton Grove, NC USA March 2022 51 Evaporative Cooling System GrowerSELECT Sistema de enfriamiento evaporativo Notas generales de instalación: Asegúrese de que la energía esté desconectada del sistema antes de realizar el mantenimiento. La instalación de este equipo y del equipo relacionado del *FOE debe cumplir estas instrucciones, las instrucciones de instalación del FOE y los códigos locales (si corresponde). El incumplimiento de las instrucciones especificadas puede causar daños al equipo y daños personales o la muerte. Preste especial atención a las calcomanías de seguridad o advertencias en el equipo y en los manuales. Siempre use ropa de protección y cualquier equipo de protección personal aplicable (gafas de seguridad o tapones para los oídos) cuando trabaje con el equipo. Los materiales, equipos y cajas desechados deben reciclarse en conformidad con los códigos locales y nacionales. A menos que se especifique lo contrario, todos los sistemas de entrega de alimento (diámetros) se instalan de manera similar. Instrucciones de seguridad: Lea todos los mensajes de seguridad en este manual y en las calcomanías de seguridad del equipo. Cumpla las precauciones recomendadas y las prácticas de operación segura. Conecte a tierra todos los equipos eléctricos por seguridad. Conecte a tierra todas las piezas metálicas no conductoras para evitar descargas eléctricas. Mantenga siempre las calcomanías de seguridad en buenas condiciones y reemplace las calcomanías dañadas o faltantes.
Hog Slat Inc. Newton Grove, NC USA March 2022 52 Evaporative Cooling System Instrucciones de enmarcado Figura 1 LA ALTURA REAL DE LA ALMOHADILLA DE ENFRIAMIENTO EVAPORATIVA PUEDE VARIAR LIGERAMENTE, POR LO TANTO LA ALTURA ADECUADA DEL SISTEMA DEBE VERIFICARSE UTILIZANDO LAS ALMOHADILLAS QUE SE INSTALARÁN (MADERA NO INCLUIDA) La Figura 1 de arriba muestra las dimensiones de una instalación típica para un sistema montado en pared. La Tabla A brinda las dimensiones adecuadas para las alturas de almohadilla variables. • Tenga en cuenta que en la instalación en concreto, las tablas de base de 2”X10” y 2”X4” deben reemplazarse con una sola tabla de base de 2”X8” . EL FLUJO DE AIRE DEBE PASAR A TRAVÉS DEL SISTEMA EN LA DIRECCIÓN DE LA FLECHA. DE LO CONTRARIO, SE PUEDEN EXPERIMENTAR PROBLEMAS DURANTE LA INSTALACIÓN Y LA OPERACIÓN
Hog Slat Inc. Newton Grove, NC USA March 2022 53 Evaporative Cooling System Figura 2 La Figura 2 de arriba muestra el espaciado típico para montantes de 2”X4” durante el enmarcado junto con el espaciado típico para los soportes del canal (si corresponde). La Tabla B y la Tabla C brindan el requisito de abertura enmarcada total y la distancia mínima desde el suelo hasta la base del soporte del canal respectivamente. • Comenzando en el extremo del sistema opuesto a la bomba, el primer soporte debería estar ubicado para sostener la tapa del extremo con la extrusión. El segundo debería estar ubicado sosteniendo el canal en el punto medio entre la tapa del extremo y el acoplador. El tercero debería estar ubicado sosteniendo el acoplador del canal. Este proceso debería repetirse a lo largo del sistema. (ASEGÚRESE DE QUE TODAS LAS CONEXIONES ESTÉN SOSTENIDAS CON SOPORTES DE MONTAJE. LOS SOPORTES DEBEN TENER UN ESPACIADO NO MAYOR A 5 PIES, EN ALGUNOS CASOS SE DESEARÁ UN ESPACIADO MENOR QUE SE PUEDE LOGRAR PIDIENDO SOPORTES ADICIONALES) • Si el sistema se monta en pared, los soportes laterales de la placa de la bomba deben instalarse como se muestra en las Figuras 3 y 4. La Figura 3 muestra la configuración de la alimentación en el extremo. La Figura 4 muestra la configuración de la alimentación central. Se recomienda 40.00 pulgadas Se recomienda 40.00 pulgadas
Hog Slat Inc. Newton Grove, NC USA March 2022 54 Evaporative Cooling System ELEVACIÓN DEL SUMIDERO La Figura 3 de abajo muestra el requisito de elevación para la instalación del tanque sumidero. El tanque se puede instalar a nivel o por encima del suelo. • INDEPENDIENTEMENTE DE LA INSTALACIÓN DEL TANQUE, LA PARTE INFERIOR DEL TANQUE DEBE ESTAR 21.75” POR DEBAJO DE LA PARTE INFERIOR DEL CANAL. Figura 3 • Si se prefiere la instalación a nivel, la Figura 4 de abajo muestra el tamaño total del tanque sumidero. Se deberá quitar la tierra para permitir que el tanque se asiente al nivel correcto. • LA PROFUNDIDAD DEL TANQUE ESTARÁ DETERMINADA POR LA ELEVACIÓN DEL CANAL Figura 4
Hog Slat Inc. Newton Grove, NC USA March 2022 55 Evaporative Cooling System Figura 5
Hog Slat Inc. Newton Grove, NC USA March 2022 56 Evaporative Cooling System Figura 6
Hog Slat Inc. Newton Grove, NC USA March 2022 57 Evaporative Cooling System Figura 7 Sistema montado Sistema de apoyo sobre concreto La Figura 7 de arriba muestra la altura requerida de la abertura rústica para sistemas de montaje en pared y sistemas de apoyo sobre concreto. Las tablas D y E brindan la altura requerida de la abertura rústica y la altura del sistema total para los sistemas de montaje en pared. Las tablas F y G brindan la altura requerida de la abertura rústica y la altura del sistema total para los sistemas de apoyo en plataformas de concreto.
Hog Slat Inc. Newton Grove, NC USA March 2022 58 Evaporative Cooling System SOPORTES DE COMPENSACIÓN Algunas aplicaciones del Sistema de enfriamiento H2 requieren que el sistema se instale a una distancia fija de la pared exterior. En este caso, se pueden instalar postes de madera tratada de 4”X4” en el suelo y nivelarlos con el canal colocado en los soportes. De esta manera, los soportes del canal GrowerSELECT (HSES-27) se pueden instalar sobre postes de 4”X4” tal como se muestra a continuación en la Figura 8. Se necesitará un enmarcado adicional para sellar las aberturas debajo del sistema, a lo largo de los extremos del sistema y a lo largo del ensamblaje superior del sistema. • Este método también se puede usar si el enmarcado actual no es apto para la instalación del sistema evaporativo. Figura 8
Hog Slat Inc. Newton Grove, NC USA March 2022 59 Evaporative Cooling System SOPORTES DE COMPENSACIÓN Figura 9 Algunas aplicaciones del Sistema de enfriamiento H2 requieren un soporte de compensación de 12” para permitir el movimiento de las cortinas directamente detrás o directamente enfrente del sistema de celda de enfriamiento. La Figura 9 de arriba representa el vacío que se puede generar utilizando los soportes de compensación (8490180700) sobre los soportes estándar (HSES-27). • Debido al peso del sistema extendido desde la construcción, se recomienda un espaciado mínimo del soporte central de 4 pies. • Se pueden requerir soportes de madera adicionales por debajo de los 2”X10” recomendados para permitir la longitud extendida de la sección de montaje de los soportes de compensación. En la Figura 6 de arriba se muestra un soporte de 2”X4” instalado debajo del soporte de 2”X10”.
Hog Slat Inc. Newton Grove, NC USA March 2022 60 Evaporative Cooling System Instrucciones de ensamblaje superior 5. Instale el soporte superior a ras de las tablas de cabecera tal como se muestra en la Figura 1. Tal como se observa en la Figura 1, debería haber un separador de 2”X4” ubicado detrás del soporte superior. (Tenga en cuenta que este separador debe terminar donde termina el soporte superior). En este momento, el soporte superior debe ajustarse a la barra de cabecera con dos tornillos (80509) en los extremos lejanos. Este proceso debería repetirse a lo largo del sistema. 6. El soporte de la barra rociadora debe ajustarse al soporte superior con dos tornillos (80509) y dos arandelas (605791) tal como se muestra en la Figura 10 de abajo. Este proceso debería repetirse a lo largo del sistema. 7. El desviador de rocío debe ajustarse al soporte superior con dos tornillos autorroscantes para chapa (60926) tal como se muestra en la Figura 11 de abajo. El desviador de rocío debe ajustarse al soporte superior usando los orificios del medio así como a los dos extremos donde se ubican los paneles del extremo. 8. El empalme del desviador debe ajustarse al desviador de rocío en cualquier lugar donde se unan los dos deflectores de rocío con los tornillos para chapa (60926) tal como se muestra en la Figura 12 de abajo. Este proceso debería repetirse a lo largo del sistema. Figura 10 Figura 11 Figura 12
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