Hog Slat Inc. Newton Grove, NC USA June 2020 Air Storm Fans Air Storm 24” Pit Transition Complete Unit AS-24PTC Fan Pit Transition Complete 24".33HP 1140RPM 115/230V 60Hz
Hog Slat Inc. Newton Grove, NC USA June 2020 2 Air Storm Fans Table of Contents GrowerSELECT General Page .................................................................................................................................3 Safety .........................................................................................................................................................................4 Warning Labels .......................................................................................................................................................4 Installation ...............................................................................................................................................................5 Operation Safety .....................................................................................................................................................5 Maintenance Safety ................................................................................................................................................5 Installation .................................................................................................................................................................5 Framing ...................................................................................................................................................................5 Assembly.................................................................................................................................................................7 Wiring .........................................................................................................................................................................8 Frequency Drive Set Up ........................................................................................................................................ 10 Pre-Operation Assessment .................................................................................................................................. 12 Operation ................................................................................................................................................................ 12 Maintenance ........................................................................................................................................................... 12 Troubleshooting .................................................................................................................................................... 12 Exploded Diagrams/Replacement Parts ............................................................................................................. 13 Hog Slat Limited Warranty.................................................................................................................................... 14
Hog Slat Inc. Newton Grove, NC USA June 2020 3 Air Storm Fans GrowerSELECT General Page General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock. Always keep safety decals in good condition and replace missing or damaged decals.
Hog Slat Inc. Newton Grove, NC USA June 2020 4 Air Storm Fans Safety Warning Labels Warning Decals have been placed on the equipment to warn of potentially dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or damaged safety signs. Safety–Alert Symbol This is a safety–alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury. GrowerSelect equipment is designed to be installed and operated as safely as possible...however, hazards do exist. Safety decals should be read and understood thoroughly by individuals within the local area of the fan. Safety decals should be visible from both the front and back of the fan. Should a decal be missing or damaged, please contact Hog Slat Inc. for a free replacement: Hog Slat Inc. 206 Fayetteville St. Newton Grove, NC 28366 Toll Free: 800-949-4647 Local: 910-594-0219 The below safety decal should be represented and visible on both the front and back sides of the fan. This label is identified by the HSLABEL-080 part number in the lower right corner. WARNING – FLYING OBJECTS AND ROTATING PARTS Ensure fan guards are in place during operation. Securely tighten propeller to shaft to avoid slipping. Disconnect power supply for inspection or service when guards are removed and personnel are exposed to propeller. WARNING – HIGH VOLTAGE Disconnect electrical power before inspecting or servicing equipment unless maintenance instructions specifically states otherwise. Ground all electrical equipment for safety. All electrical wiring must be done by a qualified electrician in accordance with local and national electrical codes. Ground all non-current carrying metal parts to guard against electrical shock. With the exception of motor overload protection, electrical disconnects and over current protection are not supplied with the equipment.
Hog Slat Inc. Newton Grove, NC USA June 2020 5 Air Storm Fans Installation Prior to any installation, product should be inspected for any damage caused during shipping. Any damage found should be documented and communicated to liable parties. Operation Safety When fan is in operation, no attempt should be made to service or interact with parts from the fan. Any attempt to interact with fan parts while the fan is operating could result in injury. Inlet and exit guards and or shutters are in place to help prevent foreign objects from entering inside the outer perimeter of the housing. If maintenance to the fan is required, interrupt the source of power to the motor and allow propeller to come to a complete stop before moving forward with any efforts to service. Maintenance Safety Air Storm Fans are designed and built with operator safety in mind. Some safeguards must be disassembled or removed for the parts to be serviced or replaced. As this fan does have moving parts and is supplied with electrical power, steps must be taken to ensure safety around these presented hazards. READ THESE INSTRUCTIONS BEFORE SERVICE OR PART REPLACEMENT 1. Read and understand the operating manual before trying to install or operate Air Storm Fans. 2. Power supply should be turned OFF and LOCKED OUT for service to motor and electrical components. Use CAUTION in checking voltage or other procedures requiring power to be ON. 3. DO NOT attempt to bypass any safety features or devices to operate the fan. 4. Keep fan clean of all debris that may collect on the motor, prop, bearings, belts, or pulleys. 5. Use CAUTION when working around all moving parts of the fan. Fan guards or shutters must be in place before fan can be safely started and operational. Installation Framing Fan Model Rough Opening (Width x Height) 24” PTC Cut Out: 22” W x 33” L (55.9 cm x 76.2 cm) See Diagram on Next Page for additional Dimensions
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Hog Slat Inc. Newton Grove, NC USA June 2020 7 Air Storm Fans Assembly 1. Cut a 22” X 30” opening in the outermost surface of the pump out enclosure. If the enclosure is concrete construct a frame of weather resistant material. 2. Wire motor following steps provided in the wiring section of the manual. 3. Secure pit transition with fasteners (not provided) to the frame of outer surface. 4. Close any remaining air gaps with an exterior caulk. THIS COMPLETES THE HOUSING ASSEMBLY OF THE FAN
Hog Slat Inc. Newton Grove, NC USA June 2020 8 Air Storm Fans Wiring To access motor, turn shutter retainer clips so shutter can be removed. Again, make sure that power is disconnected from system prior to servicing. Always ensure proper prop rotation after install or motor replacement. During operation air should be directed from inside the building to the outside. ALWAYS FOLLOW MOTOR WIRING DIAGRAM PROVIDED ON MOTOR! ELECTRICAL SHOCK HAZARD! Motor replacement and the associated wiring changes should only be made by qualified and properly trained individuals. Failure to follow the above warning can cause improper equipment function, premature failure of equipment or electrical shock, leading to property damage or personal injury. Single Phase (230 Volt Wiring) Three Phase (230/460 Wiring) -note rotation, if change is needed swap any leg (L1, L2, or L3). Three Phase VFD Wiring
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Hog Slat Inc. Newton Grove, NC USA June 2020 10 Air Storm Fans Frequency Drive Set Up Minimum Parameter Settings Setting: P100 Start Control Source (Default = 0) Set to 4 (Terminal Strip or Local Keypad) P101 Standard Reference Source (Default = 0) 0 (Local Keypad Control) 1 (0-10VDC Terminal Strip) 2 (4-20 mA Terminal Strip) P102 Mínimum Frequency (Default = 0) Set to 30 Hz P103 Maximum Frequency (Default = 60) Set to 60 Hz P104 Acceleration Time (Default = 20) Set to 7 seconds P105 Deceleration Time (Default = 20) Set to 7 seconds P110 Start Method (Default=0) Set to 5 (Flying Start/Restart #1) P302 Motor Rated Voltage Set to motor nameplate data P303 Motor Rated Current Set to motor nameplate data P304 Motor Rated Frequency Set to motor nameplate data P305 Motor Rated Speed Set to motor nameplate data
Hog Slat Inc. Newton Grove, NC USA June 2020 11 Air Storm Fans If you have purchased a product with a VFD Motor please see below! The following motors DO NOT contain internal thermal protection. They are intended to be used in conjunction with a variable frequency drive (Listed in table below). If any of the motors listed below are used in an application where they are not directly controlled by a variable frequency drive, then INSTALLATION/VALIDATION OF EXTERNAL THERMAL PROTECTION IS REQUIRED! EXTERNAL THERMAL PROTECTION SHOULD BE SIZED APPROPRIATELY Please reference NEC 430.31/430.32/430.40 for additional information regarding overload protection sizing. Motor Drive HS9308-VFD HSFI-1001 HS9306A-VFD HSFI-1001 HS9309-VFD HSFI-1001 HS9314-VFD HSFI-1002 HS9378-VFD HSFI-1002 General Installation Notes: Make sure that power is disconnected from system prior to servicing. Installation of this equipment and related OEM equipment should be in accordance with these instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified instructions may cause damage to equipment and/or personal injury or death. Take special note of any Warnings or Safety Decals on the equipment and in manuals. Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses and/or Ear Plugs) when working with the equipment. Discarded materials, equipment and boxes should be recycled in accordance with local and national codes. Safety Instructions: Read all safety messages in this manual and on equipment safety decals. Follow recommended precautions and safe operating practices. Ground all electrical equipment for safety. Ground all non-current carrying metal parts to guard against electrical shock.
Hog Slat Inc. Newton Grove, NC USA June 2020 12 Air Storm Fans Pre-Operation Assessment Before beginning fan operation, please follow the below checklist to ensure that: Fan power cord securely connected to a good power supply. All safety labels are visible to personnel that will work in the area. Exit wire guard and inlet shutter are in place and secured to the fan housing. No foreign objects are protruding through the fan housing. Operation At all times during operation, fan orifice should be free of debris. In the event any component of the fan is compromised, discontinue use immediately and contact your local Hog Slat representative. Maintenance In order to begin any maintenance or service to the fan, power must be turned OFF and all moving parts must come to a complete STOP before accessing. All parts inside of the fan housing are accessed by removing the exit wire guard and inlet shutter. Once service is complete, clean excessive build-up from parts. Excessive dust and dirt on parts can cause vibration in the propeller and overheating of the motor. Before beginning operation again, ensure that all safeguards are back in place and all foreign objects are free from the area. Troubleshooting Trouble Possible Cause(s) Corrective Action Excessive noise Worn motor bearing. Replace Damage to fan blade Replace prop Loose fasteners on motor or housing Tighten fasteners Excessive vibration Fan blade is out of balance due to dirt build-up. Clean entire unit Fan blade is out of balance due to damage Replace prop Insufficient airflow Intake or exhaust guards clogged with debris Clean entire unit Intake or exhaust blocked by foreign object Remove object from airflow path Fan won’t operate Open power supply circuit. Check wiring and reset circuit breaker Defective motor Reset motor, repair, or replace Motor overheats and nuisance trips Improper airflow due to clogged Inlet/Outlet Clean entire unit Motor or Fan prop has excessive debris build-up Clean entire unit
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Hog Slat Inc. Newton Grove, NC USA June 2020 14 Air Storm Fans Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty-four (24) months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Warranty Extension Coverage The Limited Warranty period is extended for the following products: Direct Drive Motor 3 Years (from the date of installation) Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for GrowerSelect products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
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Hog Slat Inc. Newton Grove, NC USA June 2020 16 Air Storm Fans This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2020 by Hog Slat, Inc. Part Number: HSMANUAL-177 Rev IR HSART-555 Market: Hog & Poultry
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