Hog Slat Inc. Newton Grove, NC USA January 2024 Feed Bins
Hog Slat Inc. Newton Grove, NC USA January 2024 2 Feed Bins Safety User must read, understand, and follow all safety and usage information contained within this manual prior to use of this equipment. Failure to observe the cautions and warnings within these instructions or improper use could result in serious personal injury or death. These instructions must be provided to user of this equipment. Retain these instructions for future use. Intended Use: This system is intended for use as a complete personal fall protection system for Bulk Feed Bins Only. Only a full body harness equipped with a sternal (front) D-ring is suitable for use with this Hog Slat Fall Arrest System. Use in any other application including but not limited to, material handling, recreational or sports activities, or any other activities not described in these instructions, is not approved by Hog Slat Inc. and could result in serious personal injury or death. To reduce the risks associated with working with a Personal Fall Arrest System which, if not avoided, could result in serious personal injury or death: o DO NOT use this equipment in any way not described in this manual. o DO NOT alter this equipment. o DO NOT attempt to shorten, extend, or modify the connection linkage length. o DO NOT use the Hog Slat Fall Arrest System for work positioning. A separate work positioning system must be utilized. o Inspect all components of the system before each use and at least annually. o If inspection reveals an unsafe or defective condition in a component of the system, remove the component from service and return to Hog Slat or destroy it. o Any Fall Arrest System that has been subject to fall arrest or impact force must be immediately removed from service. o Only use approved Hog Slat Components. Do not use any additional connecting devices. o The maximum length of connector to cable grab from the harness should not exceed 9 inches o Always maintain three points of contact while climbing. o Ensure that fall protection systems/subsystems assembled from components made by different manufacturers are compatible and meet the requirements of applicable standards, including the ANSI Z359 and OSHA 1910.28 To reduce the risks associated with working at height which, if not avoided, could result in serious injury or death: o Ensure your health and physical condition allows you to safely withstand all of the forces associated with working at height. Consult with your doctor if you have any questions regarding your ability to use this equipment. o Never exceed allowable capacity of your fall protection equipment. o Never exceed maximum free fall distance of your fall protection equipment. o Do not use any fall protection equipment that fails pre-use or other scheduled inspections, or if you have concerns about the use or suitability of the equipment for your application. Contact Hog Slat with any questions. o Some subsystem and component combinations may interfere with the operation of this equipment. Only use compatible connections. Consult Hog Slat prior to using this equipment in combination with components or subsystems other than those described in the User Instructions. o Ensure there is adequate fall clearance when working at height. o Never modify or alter your fall protection equipment. Only Hog Slat or parties authorized in writing by Hog Slat may make repairs to the equipment. o Prior to use of fall protection equipment, ensure a rescue plan is in place which allows for prompt rescue if a fall incident occurs. o Do not use a body belt for fall arrest applications. Use only a Full Body Harness with sternal (front) D-ring. o Always wear appropriate personal protective equipment when installing, using, or inspecting the device/system.
Hog Slat Inc. Newton Grove, NC USA January 2024 3 Feed Bins General Information In 2016, OSHA 1910 was updated. With this update, the previous requirements and standards for fixed ladders with cages are phasing out in favor of Personal Fall Arrest Systems (PFAS) and Ladder Safety Systems. OSHA 1910.28(b)(9) lays out the new requirements regarding both new and existing fixed ladders, PFAS and ladder safety systems, and the related compliance deadlines. The new regulations went into effect on November 19, 2018. They require specific measures of protection for any fixed ladder extending more than 24 feet above a lower level. Under this new regulation: OSHA Standard # Regulation 1910.28(b)(9)(i)(A) Each existing fixed ladder installed before November 19, 2018 must be equipped with a personal fall arrest system, ladder safety system, cage, or well 1910.28(b)(9)(i)(B) Each fixed ladder installed on and after November 19, 2018 must be equipped with a personal fall arrest system or a ladder safety system 1910.28(b)(9)(i)(C) When a fixed ladder, cage, or well, or any portion of a section thereof, is replaced, a personal fall arrest system or ladder safety system must be installed in at least that section of the fixed ladder, cage, or well where the replacement is located 1910.28(b)(9)(i)(D) On and after November 18, 2036, all fixed ladders must be equipped with a personal fall arrest system or a ladder safety system. Worker Classifications o Qualified: means one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated his ability to solve or resolve problems relating to the subject matter, the work, or the project. o Competent person: means one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them. o Authorized person: means a person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or locations at the jobsite. Limitations and requirements When installing or using this equipment, always refer to the following information for limitations and requirements: o CAPACITY: The Hog Slat Fall Arrest System is designed to meet the requirements of OSHA when used with a compliant fall arrestor 420lbs. o ANCHORAGE: The Hog Slat Anchor is capable of sustaining static loads applied in the directions permitted by the system of at least 5,000 lbs. o Prior to installation of the Hog Slat Fall Arrest System, all feed bins must be inspected by an authorized person to ensure the structure of the feed bin roof assembly is capable of withstanding a static load of 5000lbs in the direction permitted by the system. o FALL CLEARANCE: There must be sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height, length of Lanyard, and all other applicable factors. o The Hog Slat Fall Arrest system is not designed, nor intended, to be installed on portable ladders. This system is designed for use on bulk feed bin structures only. o FULL BODY HARNESS: Only Full Body Harnesses with a sternal D-ring (Front) may be used with the Hog Slat fall arrest system. o Never use combinations of components or subsystems that may affect or interfere with the safe function of each other. o Current OSHA regulations (1926.1053) limit the connection distance between the carrier and the harness attachment element to 9 inches (229 mm). o The structure to which the system is attached must be capable of withstanding the loads applied by the system in the event of a fall.
Hog Slat Inc. Newton Grove, NC USA January 2024 4 Feed Bins o The maximum number of users allowed on the Hog Slat Fall Arrest System simultaneously is 2, with a maximum weight of ANSI 310 lbs. per user (including clothing, tools, and equipment) or OSHA up to 420 lbs. (190.51 kg) each. o Use of the Hog Slat Fall Arrest System in areas where environmental hazards exist may require additional precautions. These hazards may consist of but are not limited to: Electrical, Chemical, Thermal, Seawater, Corrosive Agents, Explosive Gasses, Toxic Gasses, Moving Machinery, and Sharp Edges. OSHA 1926.502: Anchorages used for attachment of personal fall arrest equipment shall be independent of any anchorage being used to support or suspend platforms and capable of supporting at least 5,000 pounds (22.2 kN) per employee attached, or shall be designed, installed, and used as follows: as part of a complete personal fall arrest system which maintains a safety factor of at least two; and under the supervision of a qualified person. Compatibility of Components Hog Slat Fall Protection Equipment is designed and tested using The GST-LS8035 Cable Grab only. A Qualified Person should make the determination of the Hog Slat equipment compatibility with equipment not manufactured or tested by Hog Slat. Replacement or substitution of equipment not manufactured or tested by Hog Slat may degrade, or reduce, the safety and reliability of the complete system. Read and follow manufacturer’s instructions for associated components and subsystems in your personal fall arrest system. Structure Load Requirements The following limitations must be considered prior to installing the Hog Slat Fall Arrest System: The static loads imposed on the system include the weight of the complete cable system and a Safety Factor. The following is an example of static loads imposed on the system for a 35 ft. system: Cable Assembly Weight = 19.4 lbs. 35 ft of 3/8” Stainless steel Cable Total Static Loading: = 19.4 lbs. x 1.2 (Safety Factor) = 23.28 lbs. Dynamic Loading: The following are the Dynamic Loads imposed onto the Fall Arrest System per user: One User = 2,700 lbs. (12 kN) Two Users = 3,320 lbs. (14.76 kN) Three Users = 3,940 lbs. (17.51 kN) Four Users = 4,560 lbs. (20.27 kN) Total Loading: The total load must account for the Static and Dynamic Loading indicated above for the total length of the system. The following is an example of the Total Loading imposed onto the structure given that the example system is 35 ft in length: Static Loading for a 35 ft (10.67 m) system = 23.28 lbs. Dynamic Load for Two Users = 3,320 lbs. Total Loading = 23.28 lbs. + 3,320 lbs. = 3343.28 lbs. WARNING!
Hog Slat Inc. Newton Grove, NC USA January 2024 5 Feed Bins Installation Installation of the Hog Slat Fall Arrest System must be supervised by a Qualified Person. Inspect all components of the system prior to beginning installation to ensure no damage occurred during shipping. In the event any damage is discovered during the pre-installation inspection, contact Hog Slat for replacement guidance. WARNING! 2. Install Anchor Bracket Centered to the Roof Ladder. Secure to feed bin using HS712 Bin Bolt and HS-722 Bin Flange Nut. Tighten to 18 ft. lb torque. Use Hardware supplied with system only. 1. Attach the Cable Assembly to Anchor using GST-LS8044 Safety Shackle using the cotter pin to retain the nut. GST-LS8001G for 22” Peak Ring GST-LS8026G for 20” Peak Ring GST-LS8044 HS712 HS722
Hog Slat Inc. Newton Grove, NC USA January 2024 6 Feed Bins 8. Insert Rung Reinforcement into the top rung, bottom rung of the roof ladder section, and the top rung of the vertical ladder section. Secure in ladder by adding the bolt provided to each end of the Reinforcement as shown. GST-LS8002 U-Channel ladder rung support for “D” shaped rungs. GST-LS8024 Ladder Rung Support Rod for Round Rung Ladders 7. Attach the Cable guide to the bottom rung on the roof ladder section and top rung on vertical section using the SS 10-24 screws provided. GST-LS8010 and GST-LS8014 for “D” shaped rung Ladders GST-LS8037 and GST-LS8038 for Round Rung Ladders 3. Clamp the two cable tensioning supports around the bottom two ladder rungs and secure using the 3/8-16x2 ½” bolts. Torque to 25 ft. lb. 4. Attach the cable tensioning bracket to the supports and secure using the 3/8”-16x2” bolt. Torque to 25 ft. lb. 5. Add spring, washer, and one 7/16” nut on the slide tensioning rod and place up through the tensioning bracket (thread side down). Pull cable tight and secure to tensioning rod with two cable clamps. Torque cable clamps to 45 ft. lb. 6. Adjust placement of cable tensioning bracket as needed and tighten the tension of the cable using the 7/16” nut and jam lock with the other 7/16” nut.
Hog Slat Inc. Newton Grove, NC USA January 2024 7 Feed Bins Before Each Use Users of personal fall arrest systems must have a rescue plan in place if the user cannot rescue themselves, as well as the means to carry out the rescue. The user must read and understand these User Instructions, as well as the User Instructions for every component/subsystem of the personal fall arrest system. The entire Hog Slat Fall Arrest System, and its subsystems, must be inspected prior to each use for wear, damage, and other deterioration. All snaphooks and carabiners must be able to selfclose and lock. System must be properly tensioned. Damaged and other deteriorated and defective components must be immediately removed from service, in accordance with the requirements of OSHA 1910.66 and 1926.502. Always keep these and all other subcomponent instructions with the system in a place that is easily accessible by all users. USE ONLY HOG SLAT APPROVED COMPONETS 1 GST-LS8045 Cable Sleeve Detachable 2 GST-LS8046 Harness Front Sternal D-Ring Climbing Full Body L/XL WARNING! WARNING! *Hog Slat Approved System Component
Hog Slat Inc. Newton Grove, NC USA January 2024 8 Feed Bins Parts List – “D” Shaped Rung Ladders ITEM QTY PART NUMBER DESCRIPTION 1 1 GST-LS8001G Feed Bin, Cable Anchor 22" PEAK RING 2 1 GST-LS8060-15 FAS SS Cable Assembly 15' GST-LS8060-20 FAS SS Cable Assembly 20' GST-LS8060-25 FAS SS Cable Assembly 25' GST-LS8060-30 FAS SS Cable Assembly 30' GST-LS8060-35 FAS SS Cable Assembly 35' 3 2 GST-LS8006 Cable Tensioning Ladder Bracket HSI Ladder 4 1 GST-LS8007 Cable Tensioning Bracket 5 1 GST-LS8022 Compression Spring .478 ID .105 wire diameter 4" long 6 1 GST-LS8044 Safety Pin Shackle 7 1 GST-LS8023 Tensioning Rod, 10" 7/16-14 Rolled Thread 8 5 HS722 Nut, 5/16-18 Hex Serrated Flange, Grade 5, JS1000 9 2 GST-LS8010 FAS Cable Guide HSI Ladder 10 2 GST-LS8014 FAS Cable Guide Back HSI Ladder 11 2 GST-LS8020 3/8 Cable Clamp 12 1 60518 Bolt Hex 3/8" -16 x 2 Zinc 13 4 60512 Bolt Hex Cap 5/16-18 X 2-1/2'' Zinc 14 2 60573 Nut Hex 7/16"-14 Zinc 15 1 60853 Washer Flat USS 3/8 X 1" Zn 16 4 10CNMAZ Nut Hex #10-32 Zinc 17 4 GST-LS8029 Screw 10-24 18-8 SS Button Head Torx 1-1/2" Long 18 2 GST-LS8002 Feed Bin, Hand Rail Support
Hog Slat Inc. Newton Grove, NC USA January 2024 9 Feed Bins Parts List – Round Rung Ladders ITEM QTY PART NUMBER DESCRIPTION 1 1 GST-LS8026G Feed Bin, Cable Anchor 22" PEAK RING 2 1 GST-LS8060-15 FAS SS Cable Assembly 15' GST-LS8060-20 FAS SS Cable Assembly 20' GST-LS8060-25 FAS SS Cable Assembly 25' GST-LS8060-30 FAS SS Cable Assembly 30' GST-LS8060-35 FAS SS Cable Assembly 35' 3 2 GST-LS8025 Cable Tensioning Ladder Bracket HSI Ladder 4 1 GST-LS8007 Cable Tensioning Bracket 5 1 GST-LS8022 Compression Spring .478 ID .105 wire diameter 4" long 6 1 GST-LS8044 Safety Pin Shackle 7 1 GST-LS8023 Tensioning Rod, 10" 7/16-14 Rolled Thread 8 5 HS722 Nut, 5/16-18 Hex Serrated Flange, Grade 5, JS1000 9 2 GST-LS8037 FAS Cable Guide Round Rung Ladder 10 2 GST-LS8038 FAS Cable Guide Back Round Rung Ladder 11 2 GST-LS8020 3/8 Cable Clamp 12 1 60518 Bolt Hex 3/8" -16 x 2 Zinc 13 4 60512 Bolt Hex Cap 5/16-18 X 2-1/2'' Zinc 14 2 60573 Nut Hex 7/16"-14 Zinc 15 1 60853 Washer Flat USS 3/8 X 1" Zn 16 4 10CNMAZ Nut Hex #10-24 Zinc 17 4 GST-LS8029 Screw 10-24 18-8 SS Button Head Torx 1-1/2" Long 18 2 GST-LS8024 Ladder Rung Support ¾” Diameter
Hog Slat Inc. Newton Grove, NC USA January 2024 10 Feed Bins Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of 12 months from the date of original purchase. Hog Slat will credit, repair, or replace, at its option any product deemed defective within this time period. Labor costs associated with the replacement or repair of the product are not covered by the Seller/Manufacturer. Conditions and Limitations 1. The product must be installed by and operated in accordance with the instructions published by the Seller/Manufacturer or Warranty will be void. 2. Warranty is void if all components are not original equipment supplied by the Seller/Manufacturer. 3. This product must be purchased from and installed by an authorized retailer/distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to components/systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. 6. This Warranty applies only to the Original Purchaser of the product. The Seller/Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. “Consequential” or “Special Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE SELLER/MANUFACTURER’S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. Hog Slat Retailers/Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for Hog Slat products in addition to those terms expressly stated above. An officer of Hog Slat must authorize any exceptions to this Warranty in writing. The Seller/Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Hog Slat Inc. Newton Grove, NC USA January 2024 11 Feed Bins Inspection Date Inspector Pass Fail Comments
Hog Slat Inc. Newton Grove, NC USA January 2024 12 Feed Bins This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases. Authorities having jurisdiction should be consulted before installations are made. Hog Slat, Inc. PO Box 300 Newton Grove, NC 28366 Phone: (910) 594-0219 Fax: (910) 594-1392 www.hogslat.com Copyright © 2024 by Hog Slat, Inc. Part Number: HSMANUAL-334 Rev 1 Market –Poultry/Swine
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