Blog posts tagged with 'sow feeding'

SowMAX ad lib dispenser

Claiming an Ad Lib Sow Feeder can save feed may seem like a contradiction of terms.  How can allowing a sow unlimited access to feed save money on feed?

It’s simple really…sows are individuals with different eating and consumption patterns.  Some days they’re extra hungry, some days they’re not. Sows also prefer to eat at different times of day.

It’s hard to guess right when feeding lactating sows.  Feed them too much and they don’t eat it all…it spoils in the feeder and you end up dumping it out and wasting feed.

That’s the beauty of the SowMAX ad lib dispenser.  The hopper is filled, either by hand or from an overhead auger system, and the sow decides how much she will eat.  She eats to appetite without wasting feed…..you’ll see heavier litters; sows stay in better condition coming out of lactation and reduced feed waste.

To learn more go to http://hogslat.com/sowmax-feed-dispenser

A couple of weeks ago I received a call from Fritz Richards, Hog Slat’s national sales manager. Next time you are in North Carolina we need to run out to TDM #29 and take a look at the way they are utilizing a SowMAX feeder for feeding weaned sows.” It just so happened I was going to be in North Carolina the following week so I met Fritz at his office and we set out for the farm.  As we drove he filled me in.   “They have adapted 30 of the breeding row stalls with small bowl feeders and SowMAX dispensers mounted in the front gate.    It’s giving them a chance to compare the results against the other 70 stalls that are fed by the standard method.”   “What is the thinking behind that?" I asked.   “They know that if they can increase the energy intake of a sow from weaning to first service they will get production benefits.  The problem has been it’s tough to increase consumption without over feeding and wasting feed.  With the high cost of feed it’s more important than ever to feed sows correctly without wastage.”   “We have had several industry production advisors through the farm recently and they were very positive about what they saw.”   We showered into the farm and happened to catch the unit manager, Britt Hooper and his staff during their morning break.  Fritz spoke with Britt about his early experiences with the SowMAX test.  To view a video of his observations please go to http://hogslat.com/sowmax-feed-dispenser

Billed as the world’s top event for animal production, EuroTier was held this past week in Hanover, Germany.  Producers from across the world attend EuroTier and for many it was their first exposure to American style production equipment as exhibited by Hog Slat.

We spoke with Hog Slat’s European sales manager, Kirk Brincks and asked about international producers comments concerning the equipment. He replied, “ Their general reaction is Hog Slat builds durable products that represent a good value.  They like the common sense design and how it is incorporated into the overall building layout.”

We asked Kirk what particular item was most popular, “ I would have to say the SowMAX dispensers.  All producers are facing high feed costs and feed saving equipment is important to them.  A customer, with sow farms in the Ukraine and Poland, has installed over 1,000 SowMAX units and is sold on the feed savings.”

He continued, “Another big item of interest is concrete slats.  We had many producers who see them for the first time and immediately comment on the quality.  I think people tend to view concrete slats as all being kind of the same, but we really do build a slat that will last longer.  Experienced producers seemed to recognize it very quickly.”

“And”, he laughed, “they always ask when are we building a slat plant near them”

Kirk finished up with, “The Grower Select line has caught on quickly. We have several production companies that we work with in identifying their high replacement items, providing them easy order forms and stocking those parts for quick delivery.   Grower Select just fits with Hog Slat’s basic philosophy of providing producers with a better value for their money……. in this case it’s excellent quality replacement parts that are priced right.”

Here’s a thought provoking list of 20 factors that effect feed conversion in swine production. We pulled this information 0ut of Jim Long’s Pork Commentary on Dec 17^th which he cited Vern Pearson PhD and Mariela Lachman PhD.   As Jim noted with the cost of feed rising so dramatically, effectively utilization of rations has never been more important. Number one on the list?... feed wastage.

Hog Slat manufacturers feeders that have been proven to save feed for over 25 years.  Hog Slat dry feeders are the industry’s standard in finishing and nurseries barns, our wet/dry and round fiberglass feeder are additional options and we continue to pioneer sow feeding in breeding and farrowing with SowMAX. Choose Hog Slat hog feeders and feed system components for your next replacement, remodel or new construction project.  

Murphy-Brown’s North Division has completed one of the largest stall to group housing conversions in the industry. All the company farms have been converted to group housing over the last four years; 58,000 sows in total.  Keith Allen, General Manager of the North Division, discussed the conversion.

Keith, how did you decide on the type of group system?

“Long before we announced our conversion plans, we toured several types of housing systems abroad; ESF (Electronic Sow Feeding), Free-Access stalls and Pens with feeding stations or Stanchions.  We felt stanchions would require the least amount of cost and would be easiest to manage. The results four years post conversion support that decision.”

Can you explain that a little further?

“Our production records validate improvements for any metric you can compare, pig/born, pigs weaned, etc.  The company farm production records rank better than most contract growers with stall gestation.  Sow mortally is neutral when compared to traditional stall operations in the system.  Fighting is less than we expected. Although we anticipated higher feed consumption in gestation, it also has remained neutral.”

Do you manage any other types of group housing systems to compare stanchions to?

“We have a large 10,500-sow unit with ESF feeding stations.  The repair and maintenance of the feeding stations requires a full time employee on this operation.  There is extra labor involved with the management of the animals.  Every day the computer system prints a list of animals that didn’t record entry into the ESF from the previous day.  An employee must locate those animals and identify why; Is she sick? Did she lose her tag? Is the feeding station in need of repair? Etc.”

“We just don’t have the extra labor costs or the maintenance in our stanchion type barns.”

“Free access stalls don’t have the same issues, but are more expensive to construct and present an increased opportunity of equipment failure with the gate latching mechanism.  There is also a chance an employee inadvertently or purposely could lock the animals in the stalls, and then we really don’t have loose pen housing anymore.”

How did the transition go on the farms?

“The transition was seamless; our employees now prefer stanchions to the stall system we used before.”

What are basic design requirements you used?

“We designed the pens to hold six sows with 24 square feet per animal; there is one feeding stanchion per sow.  The stanchions are 24” wide, and the dividers are 18” long.  The length of the divider is important; this divider should be long enough to extend past the shoulders. By extending past her shoulder, she feels more comfortable and secure when eating.”

“The facility design provides breeding stalls to house sows for 35 to 42 days post insemination.  After preg-checking, sows are grouped by size and moved to the pens.”

“An additional 3-5% of stalls have been added in the Group Housed gestation barns to provide critical care space for any animals that may require extra care or must be removed from the pens.”

Have you made changes to the design over time since beginning the conversion?

“Yes, our original layouts allowed for 7% extra stalls in the group housed gestation barns…..we have since cut that back to only 3-5%.”

“We have also realized it is unnecessary to have an alleyway between rows in group housed gestation. We simply mount the stanchions and sow feed drops head to head. One of the things you lose with group housing is the ability to regulate individual feed intake…..you manage by pens, so there isn’t a lot of adjustment to the drops.”

“We also have added “Access Doors” to the pen dividers to make it easier to walk from pen to pen.  These consist of two posts set far enough apart that a person can squeeze through with a swinging solid divider on top to prevent the animals from attempting to go over the opening.  We no longer have to climb pen dividers to check sows.”

How have the changes been viewed by Smithfield’s customers?

“I have personally toured many representatives from large food companies through our remodeled facilities.  These companies made public commitments to securing pork from “stall-free” producers by a named date….they are listening to the consumer and committed to their long term Sustainability Programs.  In every case, the reps remarked how well cared for the animals seemed to be and remarked how clean the facilities were.   We think we have answered their concerns with this type of group housing.”

The handbook begins by comparing merits of different systems available for group housing. Complete with illustrated pictures of equipment and diagrams of building layouts, this 16 page handbook contains practical details needed to build new sow housing or convert existing stalls to group housing.

Download your FREE Stanchion Handbook

Located in McLeansboro, IL, L&L Farms began their hog farming operation in 1994 raising 400 sows. Since then, Jeff and his family along with the help of quality employees have grown their breed to wean operation to 4,000 sows housed in 2 locations.  We spoke with owner, Jeff Lueke:

Jeff, you have purchased several Grow-Disk™ systems, why did you decide to install this feeding system?

I really felt like we were gaining efficiencies in the farrowing department. We saw how it could provide advantages to our employees, allowing them to be more efficient and manage more sows. Within our operation we also set target goals. These goals consisted of narrowing down the wean to first service interval, drive a heavier pig out the door at weaning, and increase lactation length leading to subsequent larger litter sizes for pigs. In our management plan, we felt that these two products, SowMAX and Grow-Disk, would be a big help to reach our target goals by getting more feed to the sows.

How many Grow-Disk™ systems have you installed?

3. All have been installed into our farrowing barns, but I would not hesitate to install them into any application.

How do you use Grow-Disk™ to feed the sows?

We combine the Grow-Disk with the SowMAX. We feel that the combination of these products delivers a very good program. We basically want the sows to have access to full feed. Between these two products we feel that we can deliver that to our sows very efficiently. The system still gives us flexibility to limit feed intake because we include the Sow Drop. The Sow Drop allows us to limit feed intake if we want to, whether it is in early lactation, pre-farrowing, or for the first three days post-farrowing. In post-farrowing we schedule to feed five times throughout the day, in pre-farrowing we schedule to feed twice a day.

How have the Grow-Disk™ systems performed for you? What benefits have you seen?

I have no complaints; I do believe that we are getting more daily feed intake from our sows with the system. The system is hands-off, requiring less labor to feed. With this automatic feeding we are able to keep feed available, and produce less wastage.

Why did you choose Grow-Disk™ instead of a flexible auger system for your project?

My local sales contact, Carl Herrmann, shared with me some of the advantages that Grow-Disk can offer. Knowing that it was a new product, and knowing that I’ve had success with Hog Slat products in the past, it made me anxious to try it. I think its heavy duty, reliable, and I have not been disappointed.

Switching gears, tell us about your routine feeding with SowMAX.

The system that we set up is basically designed to keep feed available for the sow to access at all times, but not have so much feed supply that if there was a malfunction we would have a pit full of feed. The system allows us to make that work. At most any time there’s 12-20 lbs. of feed available to the sow. If that particular sow wants to get up at 6 a.m. and eat 15 pounds of feed, it’s there. If a sow wants to eat five small meals throughout the day she has the opportunity to do that as well. I think that we forget that hogs are somewhat individuals like people, and may all have a little different idea of how they want to eat. In the past when we fed with a scoop and cart, the sows got trained to jump up and eat whenever it was time to feed. Even if a litter of piglets just started nursing, the sow still jumped up to eat. The sows are much more content and apt to eat at their convenience than they are when you decide when it’s time to feed.  For daily management of the SowMAX, we clean and make necessary adjustments to the feeders twice a day. We have been able to keep SowMAX feeders cleaner compared to other systems. The feeders are simple and easy to utilize and maintain.

What advantages have you noticed with SowMAX over how you fed sows in the past?

We have been able to accomplish our management goals by incorporating SowMAX into our operation. I do believe we have raised heavier pigs. We have noticed that SowMAX wastes less feed and requires less maintenance compared to a solid tube. Having the ability to keep fresh feed in front of the sow all day has been a great benefit.

Do you use any other Hog Slat equipment?

We incorporate Hog Slat’s concrete slats, penning, boar carts, Sow Drops, farrowing crates, and Tridek flooring, among others into our operation.  I’ve found this equipment to meet my standards for over 20 years.

Do you have any suggestions for other hog farmers looking into the GrowerSELECT® product line?

It’s a viable program that should be looked at. I think it is cost efficient for the performance. It would be an asset to any building project.

Many producers utilize Grower Select® products to lower their production costs. Paying 30% less for repair parts reduces maintenance costs in livestock or poultry buildings and increases the bottom line.

There may some hesitation by producers to take advantage of these savings because they are not sure which Grower Select® part number to use when repairing Chore-Time® or AP® feed systems.

To make the correct selection easier, we have created a new cross reference for Grower Select® feed system parts. Simply find the OEM part number in the list and cross reference to the matching Grower Select® part number. Download the Grower Select® Feed System Parts OEM Cross Reference Sheet.

Our new Fall/Winter catalog also contains the Cross Reference list.

To order a FREE copy online, click on Catalog Request.

I recently had the opportunity to spend a couple of days at EuroTier 2014 (read more……). I asked the same question to the Hog Slat sales teams and country managers, ” What items are selling in your market?”

The answers varied, but they all had one common factor….SowMAX.

From German Country Manager, Karl-Heinz Wöste, “German producers understand feeding lactating sows as individuals results in heavier pigs at weaning. The SowMAX system accomplishes this task while reducing labor. Producers also like how simple the SowMAX is….no electronic ear tags to lose or motors to fail.”

“Our customers are adding SowMAX feeders to existing units” explained Rafal Bozek, Country Manager of Poland. “They tried a few units and saw the results…heavier pigs at weaning. For our producers, the SowMAX is the most durable unit on the market. 100% stainless steel. No plastic parts like competitive products. Simple to use too. Fill the hopper and sow eats as little or as much as she wants every day without wasting feed.”

To see more on the benefits of SowMAX click here……

In an earlier blog post we reported the interest shown in the SowMax (see more….) at this year’s EuroTier.  Shown is German sales rep Ulf  Maroske as he explains features and benefits to a customer at the show.  We later received this email from Ulf concerning a customer who purchased 20 International farrowing crates and 50 SowMAX dispensers to fit on existing crates this October.

“When visited my customer last week the piglets were 14 days old. He placed the sows with the highest piglet losses in the last farrowing in the Hog Slat International crates. He told me had piglet losses of .6 per sow in the new crates compared to 1 piglet per sow in the old crates. This is nice result.”

“When I asked him how satisfied he is with our SowMAX he gave me the short answer.  Today he regrets that he installed 50 of them…if he had know the SowMAX worked so well he would have equipped all 90 farrowing crates with them.”

“Compared to his other feeding system he has significantly less feed wastage.  Now the sows eat more, the amount is 10kg (22 lbs.), that was not possible before. The sows are much quieter during feeding time”

To see (more…..)