Close
0
You have no items in your shopping cart.
Search
Filters
RSS

Blog

The Ultimate Slat Saver

While at Dustin Anderson’s site last week reviewing his sort barn conversion, one thing quickly drew my attention.  When the barn was constructed, the builder installed plastic slat mats which are considered “best practice” in our industry.  Look at the result 6 years later.

All the plastic slat mat did was move the problem out 12 inches!   Now, this is not terrible slat wear for six years of usage, but it will get worst.  A bigger mat could be placed under the feeder, but this would just move the problem out a little more.  The best solution to this problem isn’t a mat at all.  The ultimate slat saver comes in a bucket!  Hog Slat offers a product called Armor-Rock.  Armor-Rock is a two part epoxy with blended aggregates that form a wear and chemical resistant coating to protects the slat’s surface.   The liquid epoxy mixture is applied to the slat’s surface and then sand is broadcast on top to create a non-slip surface.

A huge advantage to using the Armor-Rock is it doesn’t cover the slat openings around the feeders.  Urine, water and feed wastes fall through because the normal slat opening remains intact.  Corrosive wastes are not collecting and just getting moved farther out on the slats, which is the problem with conventional slat mats.

There is one slight disadvantage to using Armor-Rock over standard plastic slat mats.  It’s not the cost of the material; if Armor-Rock is purchased in bulk the price is virtually the same.  The key issue is the time it takes to install it under a feeder. When mats are used they are placed under the feeders, the gating is installed, and the installation is complete. With Armor-Rock, the feeders and gating are completely installed and then the feeders must be removed.  The epoxy is mixed, placed on the flooring and allowed to dry.  After the Armor-Rock cures, the feeders are replaced in the gating.   Because of the extra labor the Armor-Rock option is not offered by most contractors.

The choice is yours to make.  Chose the Ultimate Slat Saver with Armor-Rock and do it once or chose standard slat mats and fix it later.  You can pick up Armor-Rock at any Hog Slat store or purchase it on line at http://hogslat.com/armor-rock-kit

Comments (0)
"SowMAX is just like having a bunch of mini feed bins!"

I recently caught up with Mark Daughtry of Prestage Farms in North Carolina to discuss his experience with SowMax farrowing ad lib feeders.  Mark is the Sow Production Manager in North Carolina and oversees about 55,000 sows.  He quickly corrected my terminology regarding the SowMAX.

“First of all…” Mark said, “the SowMAX is not a sow feeder.  It’s a feed storage device that delivers feed to the sow on demand. It’s like having a bunch of MINI FEED BINS sitting above the feeders ready to deliver fresh feed on demand.

I’m not sure exactly what you mean.”

Look I’ve been working with sow herds for 24 years in one way or another. The BIGGEST challenge I’ve faced in that time has been training farrowing house personnel to feed lactating sows.  It is extremely difficult to feed sows correctly by hand.

Sows are individuals and depending on their genetic makeup some sows are capable of eating much more feed on a daily basis than the group.  If you were to look at daily feed intake per sow, you would see a normal bell curve.  The bulk of sows will eat somewhere between 18-22 pounds per day, but some of those gals will eat as high as 30 pounds a day! Those are the sows that normally don’t get fed correctly with hand feeding.

If we decide that 20 Lbs is all we will ever feed any sow, then those high appetite sows are going to get short changed.  Those are the sows that will typically wean desirable large litters of heavy pigs.

I like to think of today sows as being like high performance race cars.  If we don’t fuel up a race car, it will not run.  Same with sows, they are capable of high performance as far as producing large numbers of pigs, but we have to get the feed/fuel in them.

How does that change with SowMAX?

SowMAX allows us to feed sows to full appetite without guess work.  Our feeding regiment in farrowing goes like this:

For three days prior to farrowing we feed four pounds of feed through the SowMAX.  We instruct the farrowing personnel to place two pounds, twice a day in the SowMAX hopper.  This gets them up each time and gets them accustomed to activating the trigger lever on the SowMAX.

After farrowing, we continue to hand feed for two more days.  On day three, we fill them up and monitor feed disappearance.

Feed disappearance? What does that mean?

Simply put it means that we fill the SowMAX up twice a day and look the amount feed that is gone in the hopper.  As long as the sow is eating over half of that amount we just fill it up again and go on.  We are only concerned with the sows that aren’t eating; that’s the one that’s having trouble and needs our attention.

“You know Mark, feed is very expensive; what about a producer’s concern that SowMAX may be getting more feed into the sows but that it’s also wasting more feed?”

Our experience has shown the exact opposite.  We waste less feed with SowMAX than hand feeding, and that’s easy to figure out.  With hand feeding if you guess wrong and put more feed in the feeders than she can eat, it spoils and you end up dumping it out.  The SowMAX delivers fresh feed to the feeders….on demand….whenever a sow is ready to eat.   Human judgment is eliminated….we don’t have to try and outguess mother nature. Again, we have those MINI FEED BINS sitting there ready to deliver feed whenever she’s ready to eat.

Do you have farms with other types of systems?

Yes, we have automatic systems where feed is dumped from drops into the feeders several times a day.  There is less physical labor but it really isn’t any better than hand feeding.  You still have to guess on the amount of feed each sow will consume each day.  Plus, as the systems get older they take more maintenance; it seems like we are always fixing a switch or replacing a motor. SowMAX works everyday; no timers, no motors, no switches, nothing to wear out.

With SowMAX, we fill the hopper, and we have some flexibility if something goes wrong.  In a dire emergency, we still have almost a day’s worth of feed storage at each hopper.  We have other systems that use a plastic tube and have almost no storage.  We have a lot more cushion with SowMAX than the other systems.

So with SowMAX, you are able to “fuel up the race cars” What differences do you see in performance?

First, there are only two things that make milk, feed and water.  A sow produces more milk per body weight than a milk cow.  Can you image a dairyman limit feeding a milk cow?  That would never happen, yet we expect a sow to produce to her full genetic potential on limit feeding!  SowMAX allows us to fully feed sows according to their individual appetite and they produce heavier litters.

Second, we quit condition scoring sows coming out of the farrowing crates that are using SowMAX.  Rarely would we have a Two score, they consistently scored as Threes. Because of their better body condition rebreeding is improved.

We have SowMAX in about 5,000 crates in North Carolina.  You can bet that any updates or remodels that we do in the future will include SowMAX feeders also.

To learn more go to http://hogslat.com/sowmax-feed-dispenser on our web store.

Comments (0)
How Complicated Does Feeding a Sow Need to Be?

Ever notice how some people or companies try to make a job more difficult than it has to be?

Today I read an article about a show case farm with an  integrated computer system including electronic sow feeding.  There is a picture showing a hand held computer programming in the amount of feed that a sow will receive according to its body condition score.

Looks like a complicated and expensive system that isn’t any more effective than hand feeding.  If the computer based delivery system puts more feed in front of the sow than she can eat then it spoils and if the system puts in too little she doesn’t get the nutrients she needs for full milk production.

Compare this to feeding with a SowMAX.

You fill the hopper.  The sow activates the lever and eats as much or as little as she wants….whenever she wants……night or day.

No guess work.  No wasted feed.  No under fed animals.

In the same e-mag there was also an advertisement describing an ad lib sow feeder that looked a lot like the SowMAX.  One crucial difference though, it described the product as having a “timer that dispenses food at desired intervals over a 24 hour period”

Who’s desired time, yours or the sow’s?   Why would you use a timer and motor instead of a lever?   Most importantly this feeding dispenser still requires the operator to make a decision on the amount of feed that is metered out in 24 hours.

Again, same story. Feed too much and you’ll get spoilage or feed too little and the sows produce less milk.   The SowMAX system lets the sow make the decision instead of a human operator.

SowMAX is the best Ad Lib Feeder on the market today.

  • All stainless steel construction instead of plastic or nylon which means it lasts longer.
  • Simple mechanical activation instead motor and switches which means no parts to replace.
  • Eliminates guess work in determining the amount of feed which means the sows are always feed correctly.

To learn more about SowMAX go to http://hogslat.com/sowmax-feed-dispenser

Comments (0)
Ad Lib Sow Feeder That Saves Feed?

SowMAX ad lib dispenser

Claiming an Ad Lib Sow Feeder can save feed may seem like a contradiction of terms.  How can allowing a sow unlimited access to feed save money on feed?

It’s simple really…sows are individuals with different eating and consumption patterns.  Some days they’re extra hungry, some days they’re not. Sows also prefer to eat at different times of day.

It’s hard to guess right when feeding lactating sows.  Feed them too much and they don’t eat it all…it spoils in the feeder and you end up dumping it out and wasting feed.

That’s the beauty of the SowMAX ad lib dispenser.  The hopper is filled, either by hand or from an overhead auger system, and the sow decides how much she will eat.  She eats to appetite without wasting feed…..you’ll see heavier litters; sows stay in better condition coming out of lactation and reduced feed waste.

To learn more go to http://hogslat.com/sowmax-feed-dispenser

Comments (0)
SowMAX and Weaned Sows

A couple of weeks ago I received a call from Fritz Richards, Hog Slat’s national sales manager. Next time you are in North Carolina we need to run out to TDM #29 and take a look at the way they are utilizing a SowMAX feeder for feeding weaned sows.” It just so happened I was going to be in North Carolina the following week so I met Fritz at his office and we set out for the farm.  As we drove he filled me in.   “They have adapted 30 of the breeding row stalls with small bowl feeders and SowMAX dispensers mounted in the front gate.    It’s giving them a chance to compare the results against the other 70 stalls that are fed by the standard method.”   “What is the thinking behind that?" I asked.   “They know that if they can increase the energy intake of a sow from weaning to first service they will get production benefits.  The problem has been it’s tough to increase consumption without over feeding and wasting feed.  With the high cost of feed it’s more important than ever to feed sows correctly without wastage.”   “We have had several industry production advisors through the farm recently and they were very positive about what they saw.”   We showered into the farm and happened to catch the unit manager, Britt Hooper and his staff during their morning break.  Fritz spoke with Britt about his early experiences with the SowMAX test.  To view a video of his observations please go to http://hogslat.com/sowmax-feed-dispenser

Comments (0)
Hog Slat Showcases Swine Equipment at EuroTier 2012

Billed as the world’s top event for animal production, EuroTier was held this past week in Hanover, Germany.  Producers from across the world attend EuroTier and for many it was their first exposure to American style production equipment as exhibited by Hog Slat.

We spoke with Hog Slat’s European sales manager, Kirk Brincks and asked about international producers comments concerning the equipment. He replied, “ Their general reaction is Hog Slat builds durable products that represent a good value.  They like the common sense design and how it is incorporated into the overall building layout.”

We asked Kirk what particular item was most popular, “ I would have to say the SowMAX dispensers.  All producers are facing high feed costs and feed saving equipment is important to them.  A customer, with sow farms in the Ukraine and Poland, has installed over 1,000 SowMAX units and is sold on the feed savings.”

He continued, “Another big item of interest is concrete slats.  We had many producers who see them for the first time and immediately comment on the quality.  I think people tend to view concrete slats as all being kind of the same, but we really do build a slat that will last longer.  Experienced producers seemed to recognize it very quickly.”

“And”, he laughed, “they always ask when are we building a slat plant near them”

Kirk finished up with, “The Grower Select line has caught on quickly. We have several production companies that we work with in identifying their high replacement items, providing them easy order forms and stocking those parts for quick delivery.   Grower Select just fits with Hog Slat’s basic philosophy of providing producers with a better value for their money……. in this case it’s excellent quality replacement parts that are priced right.”

Comments (0)
Better Start for Broilers

One of the steps in adding new items to our product line is on the farm testing.  Mike Lucariello, regional manager for Georgia Poultry in Missouri and Arkansas, did the initial trials using starter feeders vs. feed trays in his broiler houses.  We talked on the phone recently about his experiences.

How did you set up the trial?

Mike: “We took two houses and randomized the birds evenly between the breeder flock sources to eliminate any possible differences.  In one house we fed the chicks on traditional feed trays and in the other we set starter feeders under the feed lines. We then weighted the chicks at 7, 14 and 21 days.  The chickens in the starter feeder house were routinely 8-12% heavier than feed tray house.  We repeated the trial this time, switching the houses between trays and feeders and had almost identical results…..starter feeders are now part of our routine.

 

Describe how you set up the house with starter feeders?

Mike: Each of our houses holds 23,500 birds and we aim to have one supplement feeding station per 75-100 birds.  We can place 150 starter feeders between the pan feeders under the feedline. We also like to remove the pan under the control pan and replace it with a large 3×3 cardboard tray so the chicks will activate the control pan quicker.   We add additional 100 paper trays under the brooders that we feed by hand for 3 days.  After that we pick up the paper trays and replace the pan on the end control and all the supplemental feeding is done in starter feeders.

 

Any ideas why the chickens were heavier in the building using starter feeders?

Mike:   Yes, it is easier to keep supplemental feed in front of the chicks.  Using feed trays requires the grower to manually operate the feed system.  They have to run the feed system several times a day to put feed on the trays.  This becomes increasing difficult, as the chicks get older and more aggressive and start scattering feed as it drops in the trays in the front of the house. The grower has to shut off the front drops as they fill the trays so feed will be delivered equally to the end of the brooder area.   With the starter feeders you simply position the feeders under the feedline and fill them up.  Within a couple of days the control pan is regulating feed delivery automatically and distributing it down the entire length on the house.   Supplemental feed is always available to the birds.

 

Most growers would like to put out supplemental feed for ten days but with feed trays this can be a challenge.  Since the system is manual it’s a little bit of a guessing game to know how much feed to run out.  The chicks lie in the trays, scatter and defecate in the feed.    A real aggressive flock will waste so much feed growers will stop supplement feeding after eight days.

 

With starter feeders the birds can’t lay in the feed, they aren’t scratching feed into the litter and feed is always available.  We can easily keep supplemental feed in front of the chickens for 15-16 days with very minimal wastage.

 

That early feed intake is critical.  The faster we can get their allotment of starter rations into the birds the heavier those chickens will be at settlement.

 

We understand not everyone is proponent of starter feeders?

Mike: Yes that’s true.  Some people will argue feed trays provide more eating space.  Consider this, when there are 100 birds lying in a feed tray, access is very limited.   We think their access to feed is increased vs. trays because birds are not covering up the feed.

 

Do you clean the feeders between flocks?

Mike: No, because the birds can’t mess up a starter feeder like they do a plastic feed tray.  We save quite a bit of labor not having to clean the feeders like we would if we used plastic trays.

 

Georgia Poultry is now offering an even better price on starter feeders than ever before.  Go to www.hogslat.com/hi-grow-pre-starter-chick-feeder.  Run a trial on your own farm.   Start birds faster and gain a competitive advantage at settlement.

Comments (0)
Factors Impacting Feed Conversion

Here’s a thought provoking list of 20 factors that effect feed conversion in swine production. We pulled this information 0ut of Jim Long’s Pork Commentary on Dec 17th which he cited Vern Pearson PhD and Mariela Lachman PhD.   As Jim noted with the cost of feed rising so dramatically, effectively utilization of rations has never been more important. Number one on the list?... feed wastage.

Hog Slat manufacturers feeders that have been proven to save feed for over 25 years.  Hog Slat dry feeders are the industry’s standard in finishing and nurseries barns, our wet/dry and round fiberglass feeder are additional options and we continue to pioneer sow feeding in breeding and farrowing with SowMAX. Choose Hog Slat hog feeders and feed system components for your next replacement, remodel or new construction project.  

Comments (0)
Stop Interior Rust with WMC100

Now that cold weather has set in, you may have noticed some condensation on the metal ceilings in your poultry or swine buildings.  Most noticeably, these areas are around the air inlets and rolled ceiling along the sides of the building. In some cases, the metal may be starting to show rust and even developed holes and cracks.

Although these rust areas may be small now, they will continue until the ceiling “rusts through” and needs to replaced.    This is an expensive job because of the labor required to drop auger, electric and water lines plus remove and replace the steel and fasteners. Also additional down time between groups needs to be allowed.

Hog Slat offers a repair product called WMC100, a Moisture Cured Polyurethane White Coating that is specially designed for metal ceilings in confinement building.  WMC100 is single component epoxy that repairs and protects interior steel surfaces.

Simply remove any loose rust by scraping or wire brushing.   The surface is then treated by brushing on Rust Converterwhich chemically neutralizes rust by converting it to a stable black compound.  As Rust Converter is applied, rust will turn black and a clear acrylic layer is formed over it.  This acrylic layer also prepares the metal surface to bond to the WMC100.  If there are holes or tears in the metal you can cover them with VSC Seam Tape. WMC100 is rolled or brushed on and the repair is complete.

That’s all there is to it!

The great thing is all these repairs can be done in place….no need to remove auger, water and feed lines.   You can do small repairs as they occur and stop them before they become bigger problems.

Hog Slat makes it easy to try WMC100 with a kit, part number WMC100-KThis kit contains 1 quart of WMC100, 1 pint of Rust Converter and four pieces of VSC Seam Tape; everything you need to repair up to 50-60 sq. ft. of ceiling metal. For various sized project needs, Rust Converter is also available in a 13 oz. spray can and WMC100 can be purchased in gallon or 5 gallon sized pails.

 

For exterior metal repair projects, Hog Slat offers AMC100 in various sizes as well as in a kit. Learn more about all our Vanberg Specialized Coatings metal repair products here.

Stop in your local Hog Slat, Georgia Poultry or Eastern Shore Poultry Services store or order the WMC100 kit online at http://www.hogslat.com/venberg-coatings-wmc100-metal-repair-kit

 

Comments (0)
Anchor Bolt Repairs are fast with EPO-SET 400

It’s not news to pork producers that hogs are hard on equipment. Just normal wear and tear will damage even the stoutest equipment.

One tough repair is a loose anchor bolt in concrete walls or floors.   Whether it’s a wall bracket, divider panel or gestation stall leg, they can all work loose with the constant “banging” from large hogs.  This not an easy repair; typically the anchor has to be removed and the hole drilled either larger or deeper to hold a new stud.

The new EPO-SET 400 makes this repair much easier.

EPO-SET 400 is a two-part polymer especially formulated for repairing loose anchor bolt studs. Simply clean the loose debris out of the hole around the anchor.  Place the mixture into the void and it sets up in ten minutes with full strength in two hours.

EPO-SET 400 gun_edited-1

EPO-SET is  easy to use because of the unique dual cartridge system for use in a standard caulking gun.

EPO-SET chambers_edited-1

The standard sized tube contains two separate chambers that mix inside the static mixing nozzle.  No need to buy an expensive two-tube caulking gun or mix the two parts in a tray before using.  Just squeeze the handle and the blended mixture comes out the nozzle.  Makes it easy to direct into holes and cracks in concrete.

Back Camera

You can watch our video at http://hogslat.com/epo-set-400  to learn more.

Comments (0)